金属热处理 ›› 2020, Vol. 45 ›› Issue (1): 61-64.DOI: 10.13251/j.issn.0254-6051.2020.01.013

• 会议专栏 • 上一篇    下一篇

焦炉用铠装热电偶失效原因分析

蔡欣男1,2, 柯娴1,2, 喻峰1,2, 王金太1,2   

  1. 1. 重庆材料研究院有限公司 国家仪表功能材料工程技术研究中心, 重庆 400700;
    2. 机械工业仪表材料产品质量监督检测中心 重庆仪表功能材料检测所, 重庆 400700
  • 收稿日期:2019-10-31 出版日期:2020-01-25 发布日期:2020-04-03
  • 作者简介:蔡欣男(1987—),男,工程师,学士,主要从事失效分析等研究,E-mail:467623228@qq.com。

Failure analysis of sheathed thermocouple used in coke oven

Cai Xinnan1,2, Ke Xian1,2, Yu Feng1,2, Wang Jintai1,2   

  1. 1. National Engineering Research Center for Instrument Functional Materials, Chongqing Materials Research Institute Co., Ltd., Chongqing 400700, China;
    2. Chongqing Instrument Functional Materials Testing Institute, Instrument Materials Quality Supervision Test Center of Machinery Industry, Chongqing 400700, China
  • Received:2019-10-31 Online:2020-01-25 Published:2020-04-03

摘要: 国内某钢铁厂焦炉测温用铠装热电偶,安装后使用5天便发生了失效故障,无法显示温度读数。为探究其热电偶失效原因,对其铠装热电偶先后进行了低倍下的宏观形貌观察、扫描断口分析、显微组织分析和电子探针成分分析等。结果表明:该热电偶失效的原因是镍铬端发生了择优氧化。改进措施及建议:使用时合理选择适合型号的热电偶,排除K型热电偶在加工时表面的氧化皮以及还原性介质的介入和采用较小的长径比。

关键词: 焦炉用热电偶, 镍铬-镍硅热电偶, 择优氧化, 绿蚀

Abstract: A sheathed thermocouple used in a coke oven in a domestic steel plant became invalid after installed, and used for 5 days, which could not show the temperature readings any more. The failure reasons of the thermocouple were investigated by means of macroscopic appearance observation, fracture analysis by the scanning electron microscope (SEM), microstructure analysis by optical microscope (OM), composition analysis by electro probe microanalyzer (EPMA), respectively. The results show that the failure of the thermocouple is mainly attributed to the preferential oxidation of the nickel-chromium end. Improvement measures and suggestions: select the right type of thermocouple reasonably when using, eliminate the oxide skin on the surface of K-type thermocouple and the intervention of reducing medium during processing, and adopt a smaller length diameter ratio.

Key words: thermocouple for coke oven, Ni-Cr/Ni-Si thermocouple, preferential oxidation, green corrosion

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