感应熔覆Invar36/Ni60复合涂层的温度场模拟及试验验证

doi:10.13251/j.issn.0254-6051.2020.01.015

金属热处理 ›› 2020, Vol. 45 ›› Issue (1): 69-75.DOI: 10.13251/j.issn.0254-6051.2020.01.015

感应熔覆Invar36/Ni60复合涂层的温度场模拟及试验验证

李琪, 石永军, 孙瑞, 王瑞海, 翟昌民

中国石油大学华东机电工程学院, 山东青岛 266580

收稿日期:2019-07-05 出版日期:2020-01-25 发布日期:2020-04-03
通讯作者: 石永军,博士,教授,研究方向:激光热加工工艺,机械设计等,E-mail:Shiyj_upc@126.com
作者简介:李琪(1993—),男,硕士研究生,研究方向:金属表面强化,石油机械。
基金资助:
中国石油科技创新基金(2017D-5007-0307)

Temperature field simulation and experimental verification of Invar36/Ni60 composite coating by induction cladding

Li Qi, Shi Yongjun, Sun Rui, Wang Ruihai, Zhai Changmin

College of Mechanical and Electrical Engineering, China University of Petroleum East China, Qingdao Shandong 266580, China

Received:2019-07-05 Online:2020-01-25 Published:2020-04-03

摘要/Abstract

摘要： 采用有限元方法模拟了感应熔覆Invar36/Ni60复合涂层的温度场,并进行了试验验证,分析了不同工艺参数对温度分布的影响规律,研究了温度分布与涂层质量的关系。模拟结果表明:Invar36/Ni60复合涂层温度场的最高温度出现在基体表层附近,电流密度和电源频率是影响温度场的主要因素,Invar36含量的增加会使涂层温度出现小幅下降,并使涂层内外温度差增大。为提高熔覆成功率并减少裂纹缺陷,涂层内部的温度需控制在1430~1600 ℃,对涂层进行加热时,应选择2.0×10⁷ A/m²或更低一些的电流密度,加热时间控制在24~28 s之间。

关键词: 感应熔覆, 有限元, 温度场, 复合涂层

Abstract: The temperature field of induction cladding Invar36/Ni60 composite coating was simulated by finite element method, and the experimental verification was carried out. The influence of different process parameters on temperature distribution was analyzed, and the relationship between temperature distribution and coating quality was studied. The simulation results show that the highest temperature field of Invar36/Ni60 composite coating appears near the surface of the substrate. Current density and power frequency are the main factors affecting the temperature field. Increasing the content of Invar36 will make the temperature of the coating decrease slightly and increase the temperature difference between inside and outside of coating. In order to improve the success rate of cladding and reduce the crack defects, the temperature inside the coating should be controlled between 1430-1600 ℃, when heating the coating, a current density of 2.0×10 ⁷ A/m ² or less should be selected, and the heating time should be controlled between 24 s and 28 s.

Key words: induction cladding, finite element, temperature field, composite coating

中图分类号:

TG178

李琪, 石永军, 孙瑞, 王瑞海, 翟昌民. 感应熔覆Invar36/Ni60复合涂层的温度场模拟及试验验证[J]. 金属热处理, 2020, 45(1): 69-75.

Li Qi, Shi Yongjun, Sun Rui, Wang Ruihai, Zhai Changmin. Temperature field simulation and experimental verification of Invar36/Ni60 composite coating by induction cladding[J]. HTM, 2020, 45(1): 69-75.

参考文献

[1]Bae Kang-Yul, Yang Young-Soo, Hyun Chung-Min. Analysis of triangle heating technique using high frequency induction heating in forming process of steel plate[J]. International Journal of Precision Engineering and Manufacturing, 2012, 13(4): 539-545.
[2]姬秀芳, 高一波, 程少磊, 等. 石墨烯改性316L不锈钢表面熔覆涂层的组织与性能[J]. 金属热处理, 2018, 43(6): 116-121.
Ji Xiufang, Gao Yibo, Cheng Shaolei, et al. Microstructure and properties of clad coating modified by graphene on 316L stainless steel surface[J]. Heat Treatment of Metals, 2018, 43(6): 116-121.
[3]吴金富, 许雪峰. 感应加热工件内电磁场计算及其有限元模拟[J]. 浙江工业大学学报, 2004, 32(1): 58-62.
Wu Jinfu, Xu Xuefeng. Computation and finite element simulation of electromagnetic field of induction heating workpiece[J]. Journal of Zhejiang University of Technology, 2004, 32(1): 58-62.
[4]Pokrovskii A M, Leshkovtsev V G. Computational determination of the structure and hardness of rolls after induction hardening[J]. Metal Science and Heat Treatment, 1997, 39(9/10): 396-400.
[5]Krahenbuhl L, Fabregue O, Wanser S. Surface impedances, BIEM and FEM coupled with ID non linear solutions to solve 3D high frequency eddy current problems[J]. IEEE Transactions on Magnetics, 1997, 33(2): 1167-1172.
[6]陆文杰, 华小珍, 周贤良. 感应加热工艺参数对30CrMnSiNi2A钢轴件温度分布的影响[J]. 金属热处理, 2017, 42(8): 187-192.
Lu Wenjie, Hua Xiaozhen, Zhou Xianliang. Effect of induction heating process parameters on temperature distribution of 30CrMnSiNi2A steel shaft[J]. Heat Treatment of Metals, 2017, 42(8): 187-192.
[7]冯治国, 李杨, 胡蕤, 等. A286高温合金薄壁圆管局部感应加热的温度场数值分析[J]. 金属热处理, 2017, 42(5): 175-179.
Feng Zhiguo, Li Yang, Hu Rui, et al. Numerical analysis of temperature filed for localized induction heating of A286 superalloy thin-walled tube[J]. Heat Treatment of Metals, 2017, 42(5): 175-179.
[8]程志光, 高桥则雄, 博扎德·弗甘尼, 等. 电气工程电磁热场模拟与应用[M]. 北京: 科学出版社, 2009.
Cheng Zhiguang, Norio Takahashi, Behzad Forghani, et al. Electromagnetic and Thermal Field Modeling and Application in Electrical Engineering[M]. Beijing: Science Press, 2009.
[9]Sun Rui, Shi Yongjun, Pei Zhengfu, et al. Heat transfer and temperature distribution during high-frequency induction cladding of 45 steel plate[J]. Applied Thermal Engineering, 2018, 139: 1-10.
[10]毕晓勤, 杨仲磊. 40Cr合金表面等离子熔覆温度场的数值模拟[J]. 中国表面工程, 2009, 22(3): 43-48.
Bi Xiaoqin, Yang Zhonglei. Simulation of temperature field in the cladding coated on 40Cr alloy by the plasma transferred arc[J]. China Surface Engineering, 2009, 22(3): 43-48.
[11]张增志. 高效快速感应熔涂技术[M]. 北京: 冶金工业出版社, 2001: 15-25.
[12]张攀, 张伟, 于鹤龙, 等. 感应熔覆铁基合金涂层的显微组织与性能[J]. 中国表面工程, 2016, 29(1): 39-45.
Zhang Pan, Zhang Wei, Yu Helong, et al. Microstructure and properties of Fe-based alloy coatings synthesized by induction cladding[J]. China Surface Engineering, 2016, 29(1): 39-45.

[1]	赵欣, 陈正宗, 赵海平. 马氏体耐热钢大型管坯加热工艺模拟[J]. 金属热处理, 2022, 47(4): 208-212.
[2]	赵欣, 陈正宗, 赵海平. 新型马氏体耐热钢G115大型铸件热处理过程有限元分析[J]. 金属热处理, 2022, 47(2): 229-235.
[3]	张锦刚, 晁利宁, 汪强, 杨晓龙, 周新义, 唐家睿. 消除大型结构件焊接畸变的焊后热处理工艺[J]. 金属热处理, 2022, 47(2): 236-242.
[4]	臧岩, 王建军. Cr-Ni-Mo系齿轮钢端淬过程模拟及淬透性预测[J]. 金属热处理, 2022, 47(2): 257-261.
[5]	强菲, 王文, 张婷, 杨娟, 蔡军, 王快社. Al-Zn-Mg-Cu铝合金厚板搅拌摩擦焊接头搅拌区微观组织[J]. 金属热处理, 2022, 47(1): 135-141.
[6]	叶小飞, 张文, 米艳军, 朱百智, 张玉锁, 易亮, 黄振建. 风电内齿圈感应淬火的数值模拟及验证[J]. 金属热处理, 2021, 46(9): 273-278.
[7]	于春鹏, 王立强, 汤贞涛, 陈丽丽. 铝合金大型锻件淬火过程的有限元模拟[J]. 金属热处理, 2021, 46(9): 279-283.
[8]	陈震昊, 徐骏, 王婧, 顾剑锋. 热处理专用有限元求解器的开发[J]. 金属热处理, 2021, 46(8): 77-84.
[9]	崔陆军, 郝超杰, 郭士锐, 郑博, 曹衍龙, 曾文涵. 细长轴表面激光熔覆轨迹理论分析与试验研究[J]. 金属热处理, 2021, 46(7): 201-206.
[10]	夏同川, 刘汀, 张林, 方钊, 李明喜. 激光熔覆Fe/NiCr-Cr₃C₂复合涂层的组织和磨损性能[J]. 金属热处理, 2021, 46(5): 196-201.
[11]	王晓林, 乔娟娟, 李强, 郭辉. 70Si2MnV钢球淬火过程的有限元模拟[J]. 金属热处理, 2021, 46(4): 100-104.
[12]	高志玉, 何维, 景秀坤, 樊献金, 王迎新, 白江, 王大亮. Cr12MoV钢冲裁模的失效分析与热处理工艺优化[J]. 金属热处理, 2021, 46(3): 206-212.
[13]	王同, 陆文林, 李勍, 杜春辉, 陈旭阳, 薛丹若. 热氢处理炉真空加热温度场数值模拟与分析[J]. 金属热处理, 2021, 46(2): 209-212.
[14]	陈滋鑫, 周后明, 朱宇旭, 张哲豪, 何方佳, 徐采星, 刘刚. Cr12MoV钢激光熔覆Ni-Al复合涂层的组织及性能[J]. 金属热处理, 2021, 46(11): 226-231.
[15]	郭蕙敏, 李博, 张立群, 陶敬镭, 黄委, 裴修远, 肖俊峰, 南晴. 真实TGO界面形貌对热障涂层界面应力的影响[J]. 金属热处理, 2021, 46(11): 232-235.

感应熔覆Invar36/Ni60复合涂层的温度场模拟及试验验证

Temperature field simulation and experimental verification of Invar36/Ni60 composite coating by induction cladding

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价