17CrNiMo6钢斜齿轮热处理仿真分析中的位移边界条件

doi:10.13251/j.issn.0254-6051.2021.12.044

金属热处理 ›› 2021, Vol. 46 ›› Issue (12): 262-267.DOI: 10.13251/j.issn.0254-6051.2021.12.044

17CrNiMo6钢斜齿轮热处理仿真分析中的位移边界条件

梁睿君¹, 王志强¹, 李华文²

1.南京航空航天大学机电学院, 江苏南京 210016;
2.中国航发中传机械有限公司, 湖南长沙 410200

收稿日期:2021-09-25 出版日期:2021-12-25 发布日期:2022-02-18
作者简介:梁睿君(1974—),女,副教授,博士,主要研究方向为智能制造技术与装备、智能检测与控制,E-mail:lruijun@nuaa.edu.cn
基金资助:
国防基础科研计划(JCKY2020213B006)

Displacement boundary conditions in heat treatment simulation analysis of 17CrNiMo6 steel helical gear

Liang Ruijun¹, Wang Zhiqiang¹, Li Huawen²

1. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing Jiangsu 210016, China;
2. AECC Zhongchuan Transmission Machinery Co., Ltd., Changsha Hunan 410200, China

Received:2021-09-25 Online:2021-12-25 Published:2022-02-18

摘要/Abstract

摘要： 基于17CrNiMo6钢热处理过程传热、组织场转变和热弹塑性数学模型,建立了斜齿轮零件热处理有限元模型。对17CrNiMo6钢斜齿轮的热处理过程进行了模拟,并分析了固定约束、对称约束、摩擦约束3种位移边界条件对热处理仿真畸变的影响。结果表明:17CrNiMo6钢斜齿轮淬火后齿轮表面受压应力,而心部受拉应力,齿根处压应力大于齿顶处。与目前普遍采用的固定约束或对称约束边界条件相比,采用摩擦约束的仿真结果更加符合实际情况。

关键词: 17CrNiMo6钢, 斜齿轮, 热处理, 畸变, 边界条件

Abstract: Based on the mathematical models of heat transfer, structure field transformation and thermo-elastoplasticity in 17CrNiMo6 steel heat treatment process, a finite element model of the helical gear heat treatment was established. The heat treatment process of the 17CrNiMo6 steel helical gear was simulated, and the influence of the three displacement boundary conditions (fixed constraint, symmetric constraint and friction constraint) on the distortion of heat treatment simulation was analyzed. The results show that the surface on the 17CrNiMo6 steel helical gear is subjected to compressive stress after quenching, but the core is subjected to tensile stress, and the compressive stress at the root of the tooth is greater than that at the top of the tooth. Compared with the commonly used boundary conditions of fixed or symmetrical constraints, the simulation results of friction constraints are more in line with the actual results.

Key words: 17CrNiMo6 steel, helical gear, heat treatment, distortion, boundary condition

中图分类号:

TG156

梁睿君, 王志强, 李华文. 17CrNiMo6钢斜齿轮热处理仿真分析中的位移边界条件[J]. 金属热处理, 2021, 46(12): 262-267.

Liang Ruijun, Wang Zhiqiang, Li Huawen. Displacement boundary conditions in heat treatment simulation analysis of 17CrNiMo6 steel helical gear[J]. Heat Treatment of Metals, 2021, 46(12): 262-267.

参考文献

[1]王陆军, 郭沿. 齿轮渗碳淬火热处理变形理论分析研究现状[J]. 热处理技术与装备, 2020, 41(3): 68-73.
Wang Lujun, Guo Yan. The Research state of heat treatment deformation theories of gear carburizing and quenching[J]. Heat Treatment Technology and Equipment, 2020, 41(3): 68-73.
[2]Liu Y, Qin S, Hao Q, et al. Finite element simulation and experimental verification of internal stress of quenched AISI 4140 cylinders[J]. Metallurgical and Materials Transactions A, 2017, 48(3): 1402-1413.
[3]Gao J, Gao Y, Xu Q, et al. Simulation on flow, heat transfer and stress characteristics of large-diameter thick-walled gas cylinders in quenching process under different water spray volumes[J]. Journal of Central South University, 2019, 26(11): 3188-3199.
[4]Li Z X, Zhan M, Fan X G, et al. Multi-mode distortion behavior of aluminum alloy thin sheets in immersion quenching[J]. Journal of Materials Processing Technology, 2020, 279: 116576.
[5]Chen X, Zhang S, Rolfe B, et al. The FEM simulation and experiment of quenching distortion of a U-shape sample and the sensitivity analysis of material properties[J]. Materials Research Express, 2019, 6(11): 116539.
[6]王鑫, 李宝奎, 顾敏. 基于热和相变应变模型的齿轮合金钢渗碳淬火畸变分析[J]. 表面技术, 2019, 48(3): 118-125.
Wang Xin, Li Baokui, Gu Min. Carburizing-quenching distortion analysis on gear alloy steel based on thermal and phase transformation strain model[J]. Surface Technology, 2019, 48(3): 118-125.
[7]吴凯, 唐进元, 孙思源, 等. 20CrMoH与8620H材料的齿轮热处理变形分析[J]. 机械传动, 2019, 43(2): 89-93.
Wu Kai, Tang Jinyuan, Sun Siyuan, et al. Analysis of gear heat treatment deformation of 20CrMoH and 8620H materials[J]. Journal of Mechanical Transmission, 2019, 43(2): 89-93.
[8]王鑫, 李宝奎, 顾敏, 等. 基于有限元分析的大型渗碳齿轮轴畸变控制[J]. 金属热处理, 2019, 44(4): 239-242.
Wang Xin, Li Baokui, Gu Min, et al. Distortion control of large carburized gear shaft based on finite element analysis[J]. Heat Treatment of Metals, 2019, 44(4): 239-242.
[9]Eser A, Broeckmann C, Simsir C. Multiscale modeling of tempering of AISI H13 hot-work tool steel-Part 2: Coupling predicted mechanical properties with FEM simulations[J]. Computational Materials Science, 2016, 113: 292-300.
[10]Esfahani A K, Babaei M, Sarrami-Foroushani S. A numerical model coupling phase transformation to predict microstructure evolution and residual stress during quenching of 1045 steel[J]. Mathematics and Computers in Simulation, 2021, 179: 1-22.
[11]王鑫. 高速机车齿轮渗碳淬火工艺及其畸变的数值模拟研究[D]. 北京: 机械科学研究总院, 2019.
[12]侯兴隆. 锥齿轮淬火变形控制的数值模拟研究[D]. 哈尔滨: 哈尔滨工程大学, 2018.
[13]丁立勇. 强约束条件下伞齿轮淬火工艺仿真及其变形控制[D]. 哈尔滨: 哈尔滨工业大学, 2012.
[14]黄群超. 风电齿轮渗碳淬火变形研究[D]. 南京: 南京航空航天大学, 2014.
[15]张小娟, 张建, 倪林彧, 等. 大长径比薄壁壳体零件真空气淬畸变行为的数值模拟[J]. 金属热处理, 2020, 45(7): 231-237.
Zhang Xiaojuan, Zhang Jian, Ni Linyu, et al. Numerical simulation on distortion behavior of large diameter ratio thin-walled shell during high pressure gas quenching[J]. Heat Treatment of Metals, 2020, 45(7): 231-237.
[16]刘庄, 吴肇基, 吴景之, 等. 热处理过程的数值模拟[M]. 北京: 科学出版社, 1996.
[17]Avrami M. Kinetics of phase change. Ⅱ transformation-time relations for random distribution of nuclei[J]. The Journal of Chemical Physics, 1940, 8(2): 212-224.

17CrNiMo6钢斜齿轮热处理仿真分析中的位移边界条件

Displacement boundary conditions in heat treatment simulation analysis of 17CrNiMo6 steel helical gear

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	李立, 曾艳, 吴晓春. 4Cr5Mo2VCo钢的热处理工艺优化[J]. 金属热处理, 2022, 47(4): 133-140.
[2]	王方军, 王东哲, 万红, 时瑶, 沈涛. 热处理和冷变形量对定膨胀合金4J32C线膨胀系数的影响[J]. 金属热处理, 2022, 47(4): 199-203.
[3]	王绍灼, 孟晗, 王芬, 樊海卫, 李燕, 唐超. 改善低氧TC4-LC及重熔TC4钛合金性能的热处理工艺[J]. 金属热处理, 2022, 47(4): 204-207.
[4]	苏勇, 王帅, 王吉星, 于兴福, 刘洪秀, 刘金玲. 复合化学热处理对G13Cr4Mo4Ni4V钢组织和硬度的影响[J]. 金属热处理, 2022, 47(4): 226-230.
[5]	王敬元, 吴松全, 张博华, 辛社伟, 杨义, 王皞, 黄爱军. 固溶时效处理对BT25y钛合金显微组织及硬度的影响[J]. 金属热处理, 2022, 47(3): 14-19.
[6]	樊洋, 杨明华, 陈凯敏, 孙丙岩. 焊后热处理对31CrMoV9钢电子束焊接接头组织及性能的影响[J]. 金属热处理, 2022, 47(3): 57-60.
[7]	陈善勇, 王快社, 乔柯, 王文. 碱热处理对搅拌摩擦加工AZ31镁合金耐腐蚀性能的影响[J]. 金属热处理, 2022, 47(3): 61-66.
[8]	冯锐, 李利连, 帖锦芳, 侯嘉强, 米奕媛. 高温形变热处理对20CrMnTiH钢锻件组织及性能的影响[J]. 金属热处理, 2022, 47(3): 72-76.
[9]	方秀荣, 刘留, 徐慧慧, 高扬. 渗碳前预热处理对17CrNiMo6钢制齿轮轴畸变的影响[J]. 金属热处理, 2022, 47(3): 113-118.
[10]	张颖, 王浩军, 陈素明, 胡广, 欧阳德来, 崔霞, 胡生双. 热处理对激光立体成形TB18钛合金组织和力学性能的影响[J]. 金属热处理, 2022, 47(3): 124-129.
[11]	海侠女, 杨扬, 黄太伟, 范王展, 桂伟民, 何亮亮. 淬透性细化分级8620H钢的热处理性能研究[J]. 金属热处理, 2022, 47(3): 155-158.
[12]	龙亮, 胡齐贤, 罗云, 郑红祥, 王玉杰. 大型焊接容器局部热处理防畸变工装优化设计[J]. 金属热处理, 2022, 47(3): 234-238.
[13]	崔鼎, 车永平. 带内花键零件的畸变控制方法[J]. 金属热处理, 2022, 47(3): 252-256.
[14]	董瑞, 陈林, 岑耀东, 包喜荣. 不同热处理条件下贝氏体钢的微观组织和疲劳裂纹扩展[J]. 金属热处理, 2022, 47(2): 153-158.
[15]	禹鑫磊, 郑小平, 曹通, 田亚强, 陈连生. 等温温度对轧制SIMA法制备7075合金半固态显微组织的影响[J]. 金属热处理, 2022, 47(2): 164-167.