Nb-V微合金化高碳钢在弹性盖板针布用钢丝上的运用

doi:10.13251/j.issn.0254-6051.2022.01.012

金属热处理 ›› 2022, Vol. 47 ›› Issue (1): 69-72.DOI: 10.13251/j.issn.0254-6051.2022.01.012

Nb-V微合金化高碳钢在弹性盖板针布用钢丝上的运用

卓城之¹, 高丽¹, 顾炜华¹, 雍岐龙^1,2, 陆忠¹

1.金轮针布江苏有限公司, 江苏南通 226143;
2.钢铁研究总院工程用钢研究院, 北京 100081

收稿日期:2021-09-21 修回日期:2021-11-01 出版日期:2022-01-25 发布日期:2022-02-18
作者简介:卓城之(1982—),男,工程师,主要研究方向为梳理器材工艺, E-mail: zhuocz@geron-card.com

Application of Nb-V microalloyed high carbon steel in steel wire for flexible flat-top card clothing

Zhuo Chengzhi¹, Gao Li¹, Gu Weihua¹, Yong Qilong^1,2, Lu Zhong¹

1. Geron-Card Co., Ltd, Nantong Jiangsu 226143, China;
2. Research Institute of Structural Steels, Central Iron and Steel Research Institute, Beijing 100081, China

Received:2021-09-21 Revised:2021-11-01 Online:2022-01-25 Published:2022-02-18

摘要/Abstract

摘要： 通过对比添加Nb前后72B钢丝的显微组织、拉伸曲线、弯曲次数分析了钢丝的基本性能变化。结果表明,与72B钢丝相比,添加Nb后钢丝成品的晶粒度从12.5~13级升高至14~14.5级;屈服强度从1745.8 MPa提升至2108 MPa, 提高了约20.7%;抗拉强度从1930.7 MPa提升至2209.5 MPa, 提升了14.4%;断裂前的弯曲次数从1041次增加到1335次,增加了28.2%。说明钢丝在盖板针布的工作环境下具备更好的耐磨性,可以显著提高盖板针布的使用寿命。通过现场试验的验证,新材料钢丝制成的盖板针布的寿命提升了约30%。

关键词: 铌, 微合金化技术, 高碳钢钢丝, 弹性盖板针布

Abstract: Changes of basic properties of the 72B steel wires before and after the addition of niobium were analyzed by comparing the microstructure, tensile curves, and number of bends before fracture of the steel wires. The results show that comparing with 72B steel wire, the grain size grade of the steel wire product with Nb addition increases from 12.5-13 to 14-14.5. At the same time, the yield strength increases by 20.7% from 1745.8 MPa to 2108 MPa, and the tensile strength increases by 14.4% from 1930.7 MPa to 2209.5 MPa. The bending test shows an increasement of 28.2% from 1041 to 1335 before the fracture. These improvements imply the possibility to have higher wear resistance and significant improvement in the life span of the flat top card clothing when the steel wire is applied in the operating environment. Such improvement has been verified by the field experiments, i.e., the life span of the flat top card clothing made of the new niobium microalloyed steel wire is improved by 30%.

Key words: niobium, microalloying technology, high carbon steel wire, flexible flat-top card clothing

中图分类号:

TG135⁺.6

卓城之, 高丽, 顾炜华, 雍岐龙, 陆忠. Nb-V微合金化高碳钢在弹性盖板针布用钢丝上的运用[J]. 金属热处理, 2022, 47(1): 69-72.

Zhuo Chengzhi, Gao Li, Gu Weihua, Yong Qilong, Lu Zhong. Application of Nb-V microalloyed high carbon steel in steel wire for flexible flat-top card clothing[J]. Heat Treatment of Metals, 2022, 47(1): 69-72.

参考文献

[1]雍岐龙, 马鸣图, 吴宝榕. 微合金钢-物理和力学冶金[M]. 北京: 机械工业出版社, 1989: 6-9.
Yong Qilong, Ma Mingtu, Wu Baorong. Microalloyed Steel-physical and Mechanical Metallurgy[M]. Beijing: China Machine Press, 1989: 6-9.
[2]Yong Q. Effect of dissolved Nb on eutectoid transformation behavior[C]//中国金属学会特殊钢分会理事会暨2013年汽车零部件高品质特殊钢研讨会论文集. 北京: 钢铁研究总院, 2013: 1-24.
Yong Q. Effect of dissolved Nb on eutectoid transformation behavior[C]//Proceeding of the Council of Special Steel Branch of China Metal Society and 2013 Symposium on High Quality Special Steel for Auto Parts. Beijing: Central Iron & Steel Research Institute, 2013: 1-24.
[3]Gladman T. On the theory of the effect of precipitate particles on grain growth in metals[J]. Proceedings of the Royal Society of London, 1966, 294(1438): 298-309.
[4]张朝磊, 邵洙浩, 李戬. 铌微合金化技术在高碳钢中的应用现状与发展[J]. 材料导报, 2021, 35(5): 5102-5106.
Zhang Chaolei, Shao Zhuhao, Li Jian, et al. Application and development of niobium microalloying technology in medium and high carbon steel[J]. Material Reports, 2021, 35(5): 5102-5106.
[5]费青. 梳理针布的工艺特性、制造与使用[M]. 北京: 中国纺织出版社, 2007.
Fei Qing. Process Characteristics, Manufacture and Use of Carding Card Cloth[M]. Beijing: China Textile Press, 2007.
[6]陆忠, 雍岐龙, 卓城之. 梳理器材用高品质微合金钢的成分设计及性能[J]. 机械工程材料, 2019, 43(1): 36-39.
Lu Zhong, Yong Qilong, Zhuo Chengzhi. Composition design and property of high quality microalloyed steel for combing equipment[J]. Materials for Mechanical Engineering, 2019, 43(1): 36-39.
[7]许鑑良. 金属针布磨损机理探讨[J]. 纺织器材, 2017, 44(5): 1-9.
Xu Jianliang. Discussion on wear mechanism of MCC[J]. Textile Accessories, 2017, 44(5): 1-9.
[8]雍岐龙. 钢铁材料中的第二相[M]. 北京: 冶金工业出版社, 2006.
Yong Qilong. Secondary Phases in Steels[M]. Beijing: Metallurgical Industry Press, 2006.
[9]高丽. 一种细规格钢丝弯曲性能检测装置及其使用方法: 中国, CN108801824A[P]. 2018-11-13.
Gao Li. Small-specification steel wire bending performance detection device and use method thereof: China, CN108801824A[P]. 2018-11-13.
[10]Kanai H, Yagyu K, Etsuya K, et al. Effect of sharpness of tooth point of top card clothing on carding efficiency[J]. Sen I Kikai Gakkaishi, 2009, 47(1): 16-22.

[1]	于洪军, 程福超, 马泽天, 王永金, 陈俊豪, 陈正家, 宋传颂馨. 不同水韧处理工艺下铌微合金化高锰钢的组织演变和力学性能[J]. 金属热处理, 2022, 47(4): 151-154.
[2]	舒玮, 宋丽强, 张威. 热变形对含铌奥氏体不锈钢07Cr18Ni11Nb再结晶行为的影响[J]. 金属热处理, 2022, 47(2): 59-64.
[3]	吉光, 高秀华, 龙金花. 微合金元素Nb对高碳合金钢动态再结晶行为的影响[J]. 金属热处理, 2021, 46(8): 26-29.
[4]	黎俊良, 邢军, 葛章琦, 李凡, 王永强, 李娜, 吴保桥. 新型低碳含铌热轧H型钢的热变形行为[J]. 金属热处理, 2021, 46(5): 118-126.
[5]	顾炜华, 卓城之, 陆忠, 高丽, 张永清, 雍岐龙. 碳含量对铌微合金化高碳钢制金属针布耐磨性的影响[J]. 金属热处理, 2021, 46(12): 72-75.
[6]	王佳敏, 曹宇, 向浩亮, 曹祥智, 宋新莉, 刘中柱. 铌对高强度51CrV钢组织及性能的影响[J]. 金属热处理, 2021, 46(1): 92-96.
[7]	孟冉冉, 段阳会, 冯运莉, 李杰. 铌对取向硅钢冷轧组织织构的影响[J]. 金属热处理, 2020, 45(6): 178-184.
[8]	范仲涛, 高秀华, 袁国, 康健. 轧后冷却和热处理工艺对Nb微合金化V140油井管用钢组织和性能的影响[J]. 金属热处理, 2020, 45(12): 1-6.
[9]	张芳, 李军平, 彭军, 郑丽丽, 安胜利. Nb微合金化对准贝氏体耐磨铸钢组织和性能的影响[J]. 金属热处理, 2020, 45(12): 205-211.
[10]	杨志荣, 闫德胜, 杨怀君. 淬火工艺及Nb元素对30MnB5钢原奥氏体晶粒度的影响[J]. 金属热处理, 2020, 45(12): 218-221.
[11]	薛维华, 连亚鹏, 魏海莲, 毛云龙, 施应伟, 王浩. 高温预冷淬火工艺对中碳铌微合金钢性能的影响[J]. 金属热处理, 2020, 45(1): 16-19.
[12]	孙曼丽1,2，江波1,2，陈刚1,2，杨丽珠1,2，钟斌1,2. Nb微合金化对高碳钢组织和性能的影响[J]. 金属热处理, 2016, 41(4): 71-74.
[13]	王雁利，杨海丽，吴晔康，徐宏，王心悦，冯策. 电流密度对铌表面熔盐脉冲电沉积渗硅的影响[J]. 金属热处理, 2016, 41(4): 165-169.
[14]	王斌1,2，梁军1，荆洪阳2，刘正东3，程世长3，王敬忠4. 铌含量对S31042耐热钢析出相及持久性能的影响[J]. 金属热处理, 2016, 41(12): 58-62.
[15]	耿宽宽1,2,3，方琪1,2，董元1,2，金自力1. 稀土对低碳高铌钢奥氏体晶粒尺寸及Nb、Ti固溶的影响[J]. 金属热处理, 2016, 41(1): 106-110.

Nb-V微合金化高碳钢在弹性盖板针布用钢丝上的运用

Application of Nb-V microalloyed high carbon steel in steel wire for flexible flat-top card clothing

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价