新型马氏体耐热钢G115大型铸件热处理过程有限元分析

doi:10.13251/j.issn.0254-6051.2022.02.041

金属热处理 ›› 2022, Vol. 47 ›› Issue (2): 229-235.DOI: 10.13251/j.issn.0254-6051.2022.02.041

新型马氏体耐热钢G115大型铸件热处理过程有限元分析

赵欣^1,2, 陈正宗¹, 赵海平²

1.钢铁研究总院特殊钢研究院, 北京 100081;
2.宝武特种冶金有限公司技术中心, 上海 200940

收稿日期:2021-10-14 修回日期:2021-12-27 出版日期:2022-02-25 发布日期:2022-04-01
作者简介:赵欣(1981—),男,高级工程师,主要研究方向为材料研发,E-mail:080433@baosteel.com
基金资助:
国家重点研发计划(2017YFB0305202)

Finite element analysis of novel martensitic heat-resistant steel G115 heavy castings

Zhao Xin^1,2, Chen Zhengzong¹, Zhao Haiping²

1. Research Institute of Special Steels, Central Iron and Steel Research Institute, Beijing 100081, China;
2. R&D Centre Baowu Special Metallurgy Co., Ltd., Shanghai 200940, China

Received:2021-10-14 Revised:2021-12-27 Online:2022-02-25 Published:2022-04-01

摘要/Abstract

摘要： 为了优化G115钢大型铸件正火及回火热处理制度,通过有限元方法,分析了正火和回火热处理工艺对铸件温度场分布的影响。结果表明,在正火过程中,铸件下端边缘处温度最高且升温速率最快,距上端约1/4处内表面温度最低,且升温速率最慢。在回火过程中,铸件的温度变化规律与正火过程相似。铸件下端边缘处在目标温度下的保温时间最长,上端约1/4截面厚度中心处的保温时间最短。结合加热速率、温差、加热效率及生产成本,正火优选工艺②,回火优选工艺③。采用优化后的热处理工艺所生产G115钢铸件的显微组织及力学性能均匀且明显高于CB2钢。

关键词: 马氏体耐热钢G115, 大型铸件, 有限元, 正火, 回火

Abstract: In order to optimize the normalizing and tempering treatment processes of G115 steel thick wall hollow castings, the influence of normalizing and tempering heat treatment process on the temperature field distribution of the casting was analyzed by finite element method. The results show that in the normalizing process, the temperature at the lower edge of the castings is the highest and the heating rate is the fastest, and the inner surface temperature at about 1/4 of the upper end is the lowest and the heating rate is the slowest. In the tempering process, the temperature variation of the castings is similar to that of the normalizing process. The holding time of the lower edge of the castings at the target temperature is the longest, and the holding time at the center of about 1/4 section thickness at the upper end is the shortest. Combined with heating rate, temperature difference, heating efficiency and production cost, normalizing process ② and tempering process ③ are optimized. The microstruture and mechanical properties of the G115 steel casting after heat treating by optimal process are uniform and significantly higher than those of the CB2 steel.

Key words: martensitic heat-resistant steel G115, heavy casting, finite element method, normalizing, tempering

中图分类号:

TG142.1

赵欣, 陈正宗, 赵海平. 新型马氏体耐热钢G115大型铸件热处理过程有限元分析[J]. 金属热处理, 2022, 47(2): 229-235.

Zhao Xin, Chen Zhengzong, Zhao Haiping. Finite element analysis of novel martensitic heat-resistant steel G115 heavy castings[J]. Heat Treatment of Metals, 2022, 47(2): 229-235.

参考文献

[1]李云婷, 董治中, 陈席国, 等. 9%~12%Cr耐热钢汽轮机缸体材料设计理念[J]. 一重技术, 2015(1): 42-46.
Li Yunting, Dong Zhizhong, Chen Xiguo, et al. Design concept for steam turbine casing material: 9%~12%Cr heat resistant steel[J]. CFHI Technology, 2015(1): 42-46.
[2]郑慧. CB2汽轮机缸体铸钢件型砂的使用及控制要点[J]. 铸造, 2020, 69(5): 490-495.
Zheng Hui. Application and control key points of molding sand for steel castings of CB2 turbine cylinder[J]. China Foundry, 2020, 69(5): 490-495.
[3]李伟华, 陈成, 张云博. 620 ℃超超临界汽轮机CB2阀壳铸件试制研究[J]. 铸造, 2019, 68(3): 264-268.
Li Weihua, Chen Cheng, Zhang Yunbo. Casting process of CB2 valve casing for 620 ℃ ultra-supercritical steam turbine[J]. China Foundry, 2019, 68(3): 264-268.
[4]刘正东, 陈正宗, 何西扣, 等. 630~700 ℃超超临界燃煤电站耐热管及其制造技术进展[J]. 金属学报, 2020, 56(4): 539-548.
Liu Zhengdong, Chen Zhengzong, He Xikou, et al. Systematical innovation of heat resistant materials used for 630-700 ℃ advanced ultra-supercritical (A-USC) fossil fired boilers[J]. Acta Metallurgica Sinica, 2020, 56(4): 539-548.
[5]雷丙旺, 李永清, 庞海平, 等. 新型马氏体耐热钢G115大口径厚壁无缝钢管制造技术[J]. 金属功能材料, 2020, 27(5): 14-19.
Lei Bingwang, Li Yongqing, Pang Haiping, et al. Manufacturing technology of novel heat resistant steel G115 large-diameter heavy wall seamless pipe[J]. Metallic Functional Materials, 2020, 27(5): 14-19.
[6]张留军, 宋肖阳, 李康, 等. 9Cr-3W-3Co耐热钢铸件微观结构观察及性能评价[J]. 大型铸锻件, 2019(4): 29-31, 34.
Zhang Liujun, Song Xiaoyang, Li Kang, et al. Microstructure observation and property evaluation of 9Cr-3W-3Co heat-resistant steel castings[J]. Heavy Casting and Forging, 2019(4): 29-31, 34.
[7]Yan Peng, Liu Zhengdong, Bao Hansheng, et al. Effect of normalizing temperature on the strength of 9Cr-3W-3Co martensitic heat resistant steel[J]. Materials Science and Engineering A, 2014, 597: 148-156.
[8]Yan Peng, Liu Zhengdong, Bao Hansheng, et al. Effect of tempering temperature on the toughness of 9Cr-3W-3Co martensitic heat resistant steel[J]. Materials and Design, 2014, 54: 874-879.
[9]王冬梅, 张庄, 赵爱彬, 等. 汽轮机缸体用耐热钢持久强度与塑性研究[J]. 物理测试, 2006(3): 8-11.Wang Dongmei, Zhang Zhuang, Zhao Aibin, et al. Creep rupturestrength and plasticity of heat resistance steel for stream-turbine cylinder[J]. Physics Examination and Testing, 2006(3): 8-11.
[10]王冬梅, 张庄, 白新房. 汽轮机缸体用钢高温时效韧性与组织研究[J]. 物理测试, 2006(2): 6-9, 17.
Wang Dongmei, Zhang Zhuang, Bai Xinfang. Study on high temperature aged toughness and structure of steam-turbine cylinder body steel[J]. Physics Examination and Testing, 2006(2): 6-9, 17.
[11]兑卫真, 陈熙霖, 杨晓华. 17-4PH钢的铸后热处理工艺研究[J]. 机电技术, 2003(S1): 306-311.
[12]党君鹏. 高铬耐磨铸球的热处理工艺试验[J]. 铸造技术, 2012, 33(1): 83-84.
Dang Junpeng. High-chromium cast ball heat treatment process research[J]. Foundry Technology, 2012, 33(1): 83-84.
[13]黄柳燕, 王建伟, 王鑫. 1000 MW超超临界汽轮机阀壳应力分析及设计优化[J]. 东方汽轮机, 2018(4): 12-15, 35.
Huang Liuyan, Wang Jianwei, Wang Xin. Stress analysis and design optimization on 1000 MW ultra-supercritical steam turbine's valve shell[J]. Dongfang Turbine, 2018(4): 12-15, 35.
[14]王宏光, 戴韧, 刘岩. 超临界汽轮机阀壳的温度场和应力场计算分析[J]. 上海理工大学学报, 2007(1): 75-78.
Wang Hongguang, Dai Ren, Liu Yan. Numerical analysis of temperature and stress field in valve housing of super critical steam turbine[J]. Journal of Shanghai for Science and Technology, 2007(1): 75-78.
[15]丛相州, 彭杏娜, 彭先宽, 等. G115钢大口径管件的热处理[J]. 金属热处理, 2021, 46(3): 90-95.
Cong Xianghou, Peng Xingna, Peng Xiankuan, et al. Heat treatment for G115 large diameter pipe fittings[J]. Heat Treatment of Metals, 2021, 46(3): 90-95.
[16]刘心阳, 陈正宗, 周芸, 等. 热处理工艺对G115钢铸件组织与性能的影响[J]. 金属热处理, 2021, 46(10): 65-73.
Liu Xinyang, Chen Zhengzong, Zhou Yun, et al. Effect of heat treatment on microstructure and properties of G115 steel casting[J]. Heat Treatment of Metals, 2021, 46(10): 65-73.

新型马氏体耐热钢G115大型铸件热处理过程有限元分析

Finite element analysis of novel martensitic heat-resistant steel G115 heavy castings

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	梁恩溥, 徐乐, 杨勇, 王毛球. 添加Al、Cu对40CrNi3MoV钢组织和力学性能的影响[J]. 金属热处理, 2022, 47(4): 17-23.
[2]	王琪, 吴光亮. 回火温度对1100 MPa级高强钢组织与性能的影响[J]. 金属热处理, 2022, 47(4): 146-150.
[3]	赵欣, 陈正宗, 赵海平. 马氏体耐热钢大型管坯加热工艺模拟[J]. 金属热处理, 2022, 47(4): 208-212.
[4]	黄龙, 邓想涛, 王昭东. 回火温度对颗粒增强型低合金耐磨钢组织和性能的影响[J]. 金属热处理, 2022, 47(3): 1-6.
[5]	吴方俊, 邓小云, 揭晓华, 郑开宏, 骆智超. 热作模具用H13和Dievar钢的热疲劳性能[J]. 金属热处理, 2022, 47(3): 165-172.
[6]	庞庆海, 郎庆斌, 何春静, 王九花, 元亚莎. 5Cr2NiMoVSi模具钢的相变规律与力学性能[J]. 金属热处理, 2022, 47(3): 186-190.
[7]	杨玉川, 李巍, 熊勇. 1Cr17Ni2钢制操纵盒小轴断裂原因分析[J]. 金属热处理, 2022, 47(3): 261-265.
[8]	刘韬, 吴红艳, 高秀华, 秦岽烊, 杜林秀. 临界区回火温度对Fe-4Mn-1.2Cr-0.3Cu-0.6Ni中锰钢微观组织和力学性能的影响[J]. 金属热处理, 2022, 47(2): 91-98.
[9]	胡芳忠, 杨少朋, 金国忠, 胡乃悦, 汪开忠, 杨志强, 陈世杰. 淬火温度对Nb微合金化齿轮钢18CrNiMo7-6组织演变及力学性能的影响[J]. 金属热处理, 2022, 47(2): 105-111.
[10]	陈林恒, 汤启波, 武会宾, 赵晋斌, 伯飞虎. 淬火工艺对含Ni中锰钢组织和性能的影响[J]. 金属热处理, 2022, 47(2): 159-163.
[11]	张锦刚, 晁利宁, 汪强, 杨晓龙, 周新义, 唐家睿. 消除大型结构件焊接畸变的焊后热处理工艺[J]. 金属热处理, 2022, 47(2): 236-242.
[12]	臧岩, 王建军. Cr-Ni-Mo系齿轮钢端淬过程模拟及淬透性预测[J]. 金属热处理, 2022, 47(2): 257-261.
[13]	戴彦璋, 韩顺, 厉勇, 周敏, 王春旭. 回火温度对新一代传动齿轮钢C61组织及性能的影响[J]. 金属热处理, 2022, 47(1): 49-55.
[14]	陆春祥, 林田子, 曹建春, 高鹏, 詹放, 刘星. 回火时间对高强抗震耐火钢板组织与力学性能的影响[J]. 金属热处理, 2022, 47(1): 156-162.
[15]	朱林, 程向龙, 邹喜洋. 26CrMo4钢的热处理工艺[J]. 金属热处理, 2022, 47(1): 271-275.