等离子喷涂氮化硼纳米片增强Ni3Al复合涂层的摩擦学性能

doi:10.13251/j.issn.0254-6051.2022.08.044

金属热处理 ›› 2022, Vol. 47 ›› Issue (8): 266-270.DOI: 10.13251/j.issn.0254-6051.2022.08.044

等离子喷涂氮化硼纳米片增强Ni₃Al复合涂层的摩擦学性能

娄旭耀¹, 周波¹, 宋英², 陆小龙³

1.河南省锅炉压力容器安全检测研究院, 河南郑州 450016;
2.常熟理工学院机械工程学院, 江苏常熟 215500;
3.苏州大学机电工程学院, 江苏苏州 215137

收稿日期:2022-04-28 修回日期:2022-06-25 出版日期:2022-08-25 发布日期:2022-09-19
作者简介:娄旭耀(1980—),男,高级工程师,主要研究方向为承压类特种设备及涂层材料,E-mail:lxy15936232592@163.com。
基金资助:
河南省科技攻关项目(202102210190)

Tribological properties of plasma-sprayed boron nitride nanoplatelet reinforced Ni₃Al composite coating

Lou Xuyao¹, Zhou Bo¹, Song Ying², Lu Xiaolong³

1. The Boiler and Pressure Vessel Safety Inspection Institute of Henan Province, Zhengzhou Henan 450016, China;
2. Department of Mechanical Engineering, Changshu Institute of Technology, Changshu Jiangsu 215500, China;
3. School of Mechanical and Electrical Engineering, Soochow University, Suzhou Jiangsu 215137, China

Received:2022-04-28 Revised:2022-06-25 Online:2022-08-25 Published:2022-09-19

摘要/Abstract

摘要： 采用等离子喷涂技术在钛合金表面制备出六方氮化硼纳米片(BNNP)增强Ni₃Al复合涂层。结果表明,涂层物相主要为原位生成的Ni₃Al和少量Al₂O₃。相比于Ni₃Al涂层,BNNP优异的力学性能和自润滑性能赋予复合涂层良好的减摩耐磨性能,其耐磨性能提高了约1.5倍。Ni₃Al涂层的主要磨损机制是脆性断裂和三体磨粒磨损,BNNP/Ni₃Al复合涂层的主要磨损机制则转变为轻微的磨粒磨损,且磨损表面BNNP润滑转移膜的形成有益于抑制对磨偶件的接触损伤。

关键词: 氮化硼纳米片, Ni₃Al复合涂层, 摩擦学性能, 等离子喷涂

Abstract: Boron nitride nanoplatelet (BNNP) reinforced Ni₃Al composite coatings were fabricated by using plasma spray. The results show that the main phases of the coating contain in-situ synthesized Ni₃Al and trace amounts of Al₂O₃. Compared with monolithic Ni₃Al coating, the BNNP/Ni₃Al composite coating displays a good combination of improved wear resistance and relatively low coefficient of friction, especially the wear resistance of the composite is increased up to 1.5 times. The addition of BNNPs induces a change of the dominant wear mechanisms from brittle fracture and three-body abrasive wear associated with the monolithic Ni₃Al coating to mild abrasive wear along with the BNNP/Ni₃Al composite coating. Furthermore, the formation of BNNP tribolayer on the worn surface of the composite coating not only contributes to the self-lubrication function but also significantly suppresses contact damage of both the composite coating and its counterpart.

Key words: boron nitride nanoplatelet, Ni₃Al composite coating, tribological properties, plasma spraying

中图分类号:

TG174.453

娄旭耀, 周波, 宋英, 陆小龙. 等离子喷涂氮化硼纳米片增强Ni₃Al复合涂层的摩擦学性能[J]. 金属热处理, 2022, 47(8): 266-270.

Lou Xuyao, Zhou Bo, Song Ying, Lu Xiaolong. Tribological properties of plasma-sprayed boron nitride nanoplatelet reinforced Ni₃Al composite coating[J]. Heat Treatment of Metals, 2022, 47(8): 266-270.

参考文献

[1]曹玉霞, 郝斌, 陈瑞军, 等. 大气等离子喷涂NiCr/Cr₃C₂涂层的显微结构及摩擦性能[J]. 金属热处理, 2019, 44(12): 25-28.
Cao Yuxia, Hao Bin, Chen Ruijun, et al. Microstructure and tribological properties of atmospheric plasma-sprayed NiCr/Cr₃C₂ coating[J]. Heat Treatment of Metals, 2019, 44(12): 25-28.
[2]王浩, 王立文, 王涛, 等. 航空发动机损伤叶片再制造修复方法与实现[J]. 航空学报, 2016, 37(3): 1036-1048.
Wang Hao, Wang Liwen, Wang Tao, et al. Method and implementation of remanufacture and repair of aircraft engine damaged blades[J]. Acta Aeronautica et Astronautica Sinica, 2016, 37(3): 1036-1048.
[3]杨洪伟, 栾伟玲, 涂善东. 等离子喷涂技术的新进展[J]. 表面技术, 2005, 34(6): 7-10.
Yang Hongwei, Luan Weiling, Tu Shandong. Recent development on plasma spray technology[J]. Surface Technology, 2005, 34(6): 7-10.
[4]李博雅, 曹志强. 金属基固体自润滑复合涂层及其制备技术研究进展[J]. 表面技术, 2017, 46(9): 32-38.
Li Boya, Cao Zhiqiang. Metal-based solid self-lubricating composite coating and its preparation technology[J]. Surface Technology, 2017, 46(9): 32-38.
[5]韩冰源, 杜伟, 朱胜, 等. 等离子喷涂典型耐磨涂层材料体系与性能现状研究[J]. 表面技术, 2021(4): 159-171.
Han Bingyuan, Du Wei, Zhu Sheng, et al. Study on system and properties of typical wear-resisting coating materials by plasma spraying[J]. Surface Technology, 2021(4): 159-171.
[6]王博, 陆海峰, 刘艺武, 等. 等离子内孔喷涂超致密Mo涂层的高温耐磨性能研究[J]. 材料保护, 2020, 53(12): 6-12.
Wang Bo, Lu Haifeng, Liu Yiwu, et al. High-temperature wear behaviors of ultra-dense Mo coating by plasma inner hole spraying[J]. Materials Protection, 2020, 53(12): 6-12.
[7]Jozwik P, Polkowski W, Bojar Z. Applications of Ni₃Al based intermetallic alloys-current stage and potential perceptivities[J]. Materials, 2015, 8(5): 2537-2568.
[8]Stoloff N S. Physical and mechanical metallurgy of Ni₃Al and its alloys[J]. International Materials Reviews, 1989, 34(4): 153-183.
[9]陈金栌, 朱定一, 林登宜. Ni₃Al基合金的研究与应用进展[J]. 材料导报, 2006, 20(1): 35-38.
Chen Jinlu, Zhu Dingyi, Lin Dengyi. Advances in Ni₃Al-based alloys research and application[J]. Materials Reports, 2006, 20(1): 35-38.
[10]Sikka V K, Deevi S C, Viswanathan S, et al. Advances in processing of Ni₃Al-based intermetallics and applications[J]. Intermetallics, 2000, 8(9-11): 1329-1337.
[11]Yu Y J, Zhou J S, Chen J M, et al. Preparation, microstructure and tribological properties of Ni₃Al intermetallic compound coating by laser cladding[J]. Intermetallics, 2010, 18(5): 871-876.
[12]Weihs T P, Zinoviev V, Viens D V, et al. The strength, hardness and ductility of Ni₃Al with and without Boron[J]. Acta Metallurgica, 1987, 35(5): 1109-1118.
[13]Mohammadnejad A, Bahrami A, Sajadi M, et al. Spark plasma sintering of Ni₃Al-xB-1wt% CNT (0.0< x<1.5at%) nanocomposite[J]. Journal of Alloys and Compounds, 2019, 788(5): 461-467.
[14]Song Y, He G Y, Wang Y G, et al. Tribological behavior of boron nitride nanoplatelet reinforced Ni₃Al intermetallic matrix composite fabricated by selective laser melting[J]. Materials and Design, 2019, 165(5): 107579.
[15]Lu X L, Zhang C, Agarwal A, et al. Homogeneous dispersion of boron nitride nanoplatelets in powder feedstocks for plasma spraying[J]. Advanced Powder Technology, 2021, 32(11): 4167-4176.
[16]Bai Y F, Wang L X, Ge C H, et al. Atomically thin hydroxylation boron nitride nanosheets for excellent water-based lubricant additives[J]. Journal of the American Ceramic Society, 2020, 103(12): 6951-6960.
[17]Yoo S C, Kim J, Lee W, et al. Enhanced mechanical properties of boron nitride nanosheet/copper nanocomposites via a molecular-level mixing process[J]. Composites Part B: Engineering, 2020, 195(15): 108088.
[18]王文明, 杜令忠, 张伟刚, 等. 反应等离子喷涂Ni₃Al涂层的组织与性能[J]. 稀有金属材料与工程, 2011, 40(3): 555-558.
Wang Wenming, Du Lingzhong, Zhang Weigang, et al. Microstructure and properties of reaction plasma sprayed Ni₃Al coating[J]. Rare Metal Materials and Engineering, 2011, 40(3): 555-558.
[19]Du L Z, Zhang W G, Liu W, et al. Preparation and characterization of plasma sprayed Ni₃Al-hBN composite coating[J]. Surface and Coatings Technology, 2010, 205(7): 2419-2424.
[20]Ward D, Gupta A, Saraf S, et al. Functional NiAl-graphene oxide composite as a model coating for aerospace component repair[J]. Carbon, 2016, 105: 529-543.
[21]Mukherjee B, Kumar R, Islam A, et al. Evaluation of strength-ductility combination by in-situ tensile testing of graphene nano platelets reinforced shroud plasma sprayed nickel-aluminium coating[J]. Journal of Alloys and Compounds, 2018, 765(15): 1082-1089.

等离子喷涂氮化硼纳米片增强Ni₃Al复合涂层的摩擦学性能

Tribological properties of plasma-sprayed boron nitride nanoplatelet reinforced Ni₃Al composite coating

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	解菁, 谢善, 全琼蕊, 李欣. 等离子喷涂Al₂O₃陶瓷涂层的显微组织检测技术[J]. 金属热处理, 2021, 46(4): 210-216.
[2]	孟杰, 田林海, 刘颖, 周兵, 吴玉程, 于盛旺, 吴艳霞. 不同气体流量比对Cu/a-C∶H复合薄膜结构及摩擦学性能的影响[J]. 金属热处理, 2021, 46(2): 100-104.
[3]	孟祥军, 沈颖, 张少瑜, 许宏良, 汪阳, 刘秀波. Ti6Al4V合金激光熔覆Co-Ti₃SiC₂复合涂层的组织和摩擦学性能[J]. 金属热处理, 2021, 46(12): 199-203.
[4]	崔静, 郭玉珠, 庞铭, 杨广峰. 超音速等离子喷涂ZrO₂涂层的缺陷分析与力学性能[J]. 金属热处理, 2020, 45(8): 216-221.
[5]	刘海军, 高伟民, 陶翀. 等离子喷涂NiCoCrAlYTa-Al₂O₃复合涂层的高温摩擦性能[J]. 金属热处理, 2020, 45(4): 194-198.
[6]	宋劲松, 贾志宁, 张天旭, 徐晓东, 谢颖, 阎殿然. Ti对等离子喷涂Fe-Al₂O₃-FeAl₂O₄复合涂层组织与性能的影响[J]. 金属热处理, 2020, 45(4): 199-203.
[7]	刘东华, 周康宁, 周劲松, 张彬娟, 谌磊, 柯金, 刘秀波. 304不锈钢表面激光熔覆NiMoSi层的组织与性能[J]. 金属热处理, 2020, 45(3): 30-34.
[8]	刘孟奇, 王建强, 王宇. 不同掺杂设计对类金刚石涂层海水环境摩擦学性能的影响[J]. 金属热处理, 2020, 45(3): 186-190.
[9]	曹玉霞, 刘进强, 孙景卫, 王志林, 赵文武, 郝斌. 大气等离子喷涂NiCr/Cr₃C₂复合涂层的性能[J]. 金属热处理, 2020, 45(12): 179-183.
[10]	李　霄1，彭芯钰1，张世虎2，刘　晃2，董　会1，王　涛1. 热障涂层双层黏结层的高温氧化行为[J]. 金属热处理, 2019, 44(1): 157-161.
[11]	王允良1, 2，邓畅光2，詹肇麟1，张吉阜2. CMAS环境下PS-PVD 7YSZ涂层的抗热冲击性能及失效机制[J]. 金属热处理, 2017, 42(4): 175-179.
[12]	张姗，李强，郑振环. Cr3C2-NiCr涂层的高温抗氧化和热耐腐蚀性[J]. 金属热处理, 2016, 41(9): 32-37.
[13]	曹玉霞1，2. 等离子喷涂CuAl/hBN的表面氧化及与钛合金的界面渗透性能[J]. 金属热处理, 2016, 41(5): 25-28.
[14]	彭如振1，李荣兴1，俞小花1，谢刚2. 等离子喷涂参数对TiB2可湿润阴极涂层沉积效率的影响[J]. 金属热处理, 2016, 41(3): 37-42.
[15]	曹玉霞1, 2. 大气等离子喷涂NiCoCrAlY/Al2O3-30%B4C复合涂层的氧化性能[J]. 金属热处理, 2016, 41(3): 147-150.