金属热处理 ›› 2024, Vol. 49 ›› Issue (6): 129-134.DOI: 10.13251/j.issn.0254-6051.2024.06.022

• 工艺研究 • 上一篇    下一篇

炉压对齿轮离子渗氮的影响

李双喜1, 沈亚秋2, 白小波3, 高洁1, 陈琳1   

  1. 1.河南机电职业学院, 河南 新郑 451191;
    2.北京首航科学技术开发有限公司 信阳分公司, 河南 信阳 464000;
    3.中铁工程装备集团有限公司, 河南 郑州 450016
  • 收稿日期:2023-11-09 修回日期:2024-04-24 出版日期:2024-06-25 发布日期:2024-07-29
  • 作者简介:李双喜(1980—),男,高级工程师,博士,主要研究方向为金属热处理,E-mail:15890605077@163.com
  • 基金资助:
    河南省科技攻关项目(222102220029)

Effect of furnace pressure on ion nitriding of gear

Li Shuangxi1, Shen Yaqiu2, Bai Xiaobo3, Gao Jie1, Chen Lin1   

  1. 1. Henan Electromechanical Vocational College, Xinzheng Henan 451191, China;
    2. Xinyang Branch, Beijing Shouhang Science-technology Development Company, Xinyang Henan 464000, China;
    3. China Railway Engineering Equipment Group Co., Ltd., Zhengzhou Henan 450016, China
  • Received:2023-11-09 Revised:2024-04-24 Online:2024-06-25 Published:2024-07-29

摘要: 向离子渗氮炉内通入氨气和氩气,保持氨气流量为0.5 L/min,通过改变氩气流量来控制炉压(氩气流量分别为0、0.45、0.60、0.85 L/min),研究炉压对小模数齿轮渗氮层均匀性和渗氮层组织的影响。结果表明,离子渗氮层均匀性随着氩气通入量的增加而增加;在540 ℃×8 h离子渗氮工艺下,当炉压低于180 Pa时,轮齿齿根处无法渗氮;当炉压高于330 Pa时,炉内由于辉光厚度太薄,打弧几率增加,炉温均匀性变差。随着氩气通入量的增加,化合物层厚度减少,并在一定程度上提高渗氮速率,而对渗层疏松和脉状氮化物级别无明显影响。

关键词: 离子渗氮, 齿轮, 辉光厚度, 炉压

Abstract: Inject ammonia and argon into the ion nitriding furnace, the ammonia flow rate of 0.5 L/min was maintained, and the furnace pressure was controlled by changing the argon flow rate (argon flow rates of 0, 0.45, 0.60 and 0.85 L/min, respectively) to study the effect of furnace pressure on the uniformity and microstructure of the nitrided layer of small modulus gears. The results show that as the argon gas flow rate increases, the uniformity of the ion nitrided layer also increases. Under an ion nitriding process at 540 ℃ for 8 h, when the furnace pressure is below 180 Pa, nitrogen cannot penetrate into the root area of gear teeth. When the furnace pressure is higher than 330 Pa, due to the thin glow thickness inside the furnace, the probability of arcing increases and the uniformity of furnace temperature deteriorates. With the increase of argon gas input, the thickness of the compound layer decreases and to some extent improves the nitriding rate, but has no significant effect on the looseness of the nitriding layer and the level of vein like nitrides.

Key words: iron nitriding, gear, glow thickness, furnace pressure

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