金属热处理 ›› 2024, Vol. 49 ›› Issue (8): 156-159.DOI: 10.13251/j.issn.0254-6051.2024.08.026

• 工艺研究 • 上一篇    下一篇

轴承套圈的矫形模压感应淬火

赵秀华1, 张春宝2, 王佩璋1, 沈国立2, 刘荣格2   

  1. 1.北京亿磁电热科技有限公司, 北京 100176;
    2.浙江为尚机械有限公司, 浙江 湖州 313000
  • 收稿日期:2024-02-14 修回日期:2024-06-27 出版日期:2024-08-25 发布日期:2024-09-27
  • 作者简介:赵秀华(1978—),女,工程师,主要研究方向为感应热处理装备设计和应用,E-mail:15210276037@163.com

Fixture induction hardening of bearing ring

Zhao Xiuhua1, Zhang Chunbao2, Wang Peizhang1, Shen Guoli2, Liu Rongge2   

  1. 1. Beijing e-Magnetic Induction Technology Co. Ltd., Beijing 100176, China;
    2. Zhejiang Weishang Machinery Co., Ltd., Huzhou Zhejiang 313000, China
  • Received:2024-02-14 Revised:2024-06-27 Online:2024-08-25 Published:2024-09-27

摘要: 针对渗碳淬火轴承套圈,特别是圆锥滚子轴承外圈常规淬火畸变大、椭圆度不易控制、废品率高的现状,提出了一种矫形模压感应淬火工艺设备,不仅可对渗碳后严重失圆的轴承套圈进行矫形,还可同时进行模压淬火。对外径为72.25 mm的圆锥滚子轴承外圈进行批量生产试验。结果表明,椭圆畸变限制在0.09 mm以内,端面翘曲限制在0.03 mm以内,显微组织、硬度、硬化层深均能满足JB/T 8881—2020相关要求,可给用户带来显著的经济效益。

关键词: 轴承套圈, 矫形模压感应淬火, 畸变

Abstract: Aiming at the current situation of large distortion, difficult control of ellipticity, and high scrap rate after conventional quenching of carburized bearing rings, especially the outer ring of tapered roller bearings, a fixture induction hardening process equipment was proposed. It can not only correct the severe out of round of bearing ring after carburization, but also perform mold pressing hardening at the same time. The mass production test of the tapered roller bearing ring with an outer diameter of 72.25 mm was carried out. The results show that the elliptical distortion is limited to 0.09 mm, and the end face warping is limited to 0.03 mm. The microstructure, hardness and hardened layer depth can all meet the relevant requirements of JB/T 8881—2020, which can bring significant economic benefits to users.

Key words: bearing ring, fixture induction hardening, distortion

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