金属热处理 ›› 2024, Vol. 49 ›› Issue (11): 315-319.DOI: 10.13251/j.issn.0254-6051.2024.11.049

• 测试与分析 • 上一篇    下一篇

300M钢制件磨削延迟开裂失效分析

岳海燕, 贾敏, 曾志强, 孙新明, 程胜   

  1. 上海飞机制造有限公司, 上海 200436
  • 收稿日期:2024-05-16 修回日期:2024-09-25 出版日期:2024-11-25 发布日期:2025-01-09
  • 作者简介:岳海燕(1982—),女,高级工程师,博士,主要研究方向为金属失效分析、热处理、合金强化等,E-mail:yhyxxw@163.com
  • 基金资助:
    工信部商用飞机质量和可靠性保证体系研究项目(3-0106300-029)

Failure analysis for grinding delayed cracking of 300M steel components

Yue Haiyan, Jia Min, Zeng Zhiqiang, Sun Xinming, Cheng Sheng   

  1. Shanghai Aircraft Manufacturing Co., Ltd., Shanghai 200436, China
  • Received:2024-05-16 Revised:2024-09-25 Online:2024-11-25 Published:2025-01-09

摘要: 300M钢制件制备完成后静置一段时间发现制件一表面存在大量微裂纹。从外观、材料化学成分、显微组织和裂纹特征、硬度方面对该批制件的开裂原因和开裂机制进行了分析。结果表明,制件裂纹为磨削裂纹,起源于磨削面的近表层,主要呈沿晶和准解理开裂特征。开裂原因是制件镀铬后,在磨削过程中表层材料发生塑性流动并在急冷条件下产生了残余拉应力,表层和近表层组织发生烧伤产生组织拉应力且近表层材料硬度降低,在后续制件静置过程中,由于镀铬引入的氢原子向近表层扩散,并在位错和晶界处聚集,在残余拉应力和组织拉应力作用下,氢原子诱导磨削裂纹在近表层发生延迟开裂。

关键词: 300M钢, 表面微裂纹, 磨削, 镀铬, 延迟失效

Abstract: A large number of micro-cracks were found after the finishing of 300M steel components. The cracking reasons and mechanisms of this batch of components were analyzed from the aspects of appearance, material chemical composition, microstructure and crack characteristics and hardness. The results show that these are grinding micro-cracks, which initiate in the near-surface layer, mainly exhibiting intergranular and quasi cleavage cracking characteristics. The reason for the cracking is that after chrome plating, the surface material undergoes plastic flow during the grinding process and residual tensile stress is generated under rapid cooling conditions. The surface and near-surface material are burned and the phase transition stress is formed. Meanwhile, the hardness of burned material decreases. After a long time, hydrogen atoms from chrome plating diffuse to near-surface and gather at the dislocations and grain boundaries, that induces the grinding crack to have delayed forming in near-surface under the action of residual tensile stress and microstructure tensile stress.

Key words: 300M steel, surface micro-cracks, grinding, chrome plating, delayed failure

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