基于异形线圈的齿轮异步双频感应加热

doi:10.13251/j.issn.0254-6051.2024.12.044

金属热处理 ›› 2024, Vol. 49 ›› Issue (12): 274-283.DOI: 10.13251/j.issn.0254-6051.2024.12.044

基于异形线圈的齿轮异步双频感应加热

梁建全¹, 肖瑶², 魏雨林², 赵代福², 韩毅²

1.广州铁路职业技术学院机车车辆学院, 广东广州 511300;
2.燕山大学国家冷轧板带装备及工艺工程技术研究中心, 河北秦皇岛 066004

收稿日期:2024-06-25 修回日期:2024-10-28 出版日期:2024-12-25 发布日期:2025-02-05
通讯作者: 韩毅,副教授,博士,E-mail:hanyi@ysu.edu.cn
作者简介:梁建全(1982—),男,正高级工程师,硕士,主要研究方向为机械电子工程等,E-mail:ljq1292@163.com。
基金资助:
广州铁路职业技术学院新引进人才科研启动项目(GTXYR2316);河北省自然科学基金-高端钢铁冶金联合基金(E2022203196)

Asynchronous dual-frequency induction heating of gears based on irregular coil

Liang Jianquan¹, Xiao Yao², Wei Yulin², Zhao Daifu², Han Yi²

1. School of Locomotive & Rolling Stock, Guangzhou Railway Polytechnic, Guangzhou Guangdong 511300, China;
2. National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao Hebei 066004, China

Received:2024-06-25 Revised:2024-10-28 Online:2024-12-25 Published:2025-02-05

摘要/Abstract

摘要： 锥齿轮大小端存在形状差异,传统单频电磁加热时锥齿轮表面淬火温度分布不均导致硬化层分布不均。为了解决该问题,设计了两种感应加热线圈结构(罩式线圈和仿形线圈),提出了基于异形线圈下的锥齿轮异步双频分段式迭代循环感应加热方法,构建了电-磁-热多参数耦合求解物理模型,并进行了感应加热试验验证。结果表明,罩式线圈可以对锥齿轮的齿底进行良好加热,仿形线圈可以对轮齿齿顶和齿面进行仿齿廓加热。在此基础上,建立的异步双频感应加热电-磁-热多场耦合模拟结果表明,异步双频感应加热循环状态对锥齿轮齿面温度分布的均匀性影响较大。异步双频感应加热总时间一定时,随着迭代次数的增加,有助于避免局部温度过高,提升仿齿廓和齿宽方向温度均匀性,当迭代循环到4次后,齿宽和齿廓方向上温差不再发生明显变化。随着中、高频感应加热时间比增加,锥齿轮齿面温度分布均匀性降低。对锥齿轮进行异步双频感应加热试验验证了所建温度场模型的正确性。

关键词: 锥齿轮, 感应加热, 异形线圈, 异步双频感应加热

Abstract: Due to the shape differences between the large and small ends of bevel gears, uneven distribution of hardening layer was caused by uneven quenching temperature distribution on the surface of bevel gears during traditional single-frequency electromagnetic heating. To solve the problem, two induction heating coil structures (hood coil and profile coil) were designed, an asynchronous dual-frequency segmented iterative cyclic induction heating method for bevel gears based on profiled coil was proposed, a physical model of electric-magnetic-thermal multi-parameter coupling was constructed and verified by induction heating test. The results show that the hood coil can heat the tooth bottom of the bevel gear well, and the profile coil can profiling heat the top and surface of the gear tooth. On this basis, the simulation results of electric-magnetic-thermal multi-field coupling for asynchronous dual-frequency induction heating show that the cycle state of asynchronous dual-frequency induction heating has a large influence on the uniformity of the temperature distribution of the tooth surface of the bevel gear. When the total time of asynchronous dual-frequency induction heating is certain, with the increase of the number of iterations, it helps to avoid excessive local temperatures, and improve the uniformity of the temperature in the direction of the imitation tooth profile and tooth width, and when the iteration cycle is up to 4 times, the temperature difference in the direction of the tooth width and the tooth profile is no longer changed significantly. As the ratio of medium and high frequency induction heating time increases, the uniformity of temperature distribution on the tooth surface of the bevel gear decreases. The asynchronous dual-frequency induction heating test on the bevel gear verifies the correctness of the constructed temperature field model.

Key words: bevel gears, induction heating, irregular coil, dual-frequency induction heating

中图分类号:

TG155.2

梁建全, 肖瑶, 魏雨林, 赵代福, 韩毅. 基于异形线圈的齿轮异步双频感应加热[J]. 金属热处理, 2024, 49(12): 274-283.

Liang Jianquan, Xiao Yao, Wei Yulin, Zhao Daifu, Han Yi. Asynchronous dual-frequency induction heating of gears based on irregular coil[J]. Heat Treatment of Metals, 2024, 49(12): 274-283.

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基于异形线圈的齿轮异步双频感应加热

Asynchronous dual-frequency induction heating of gears based on irregular coil

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