金属热处理 ›› 2022, Vol. 47 ›› Issue (6): 274-276.DOI: 10.13251/j.issn.0254-6051.2022.06.049

• 测试与分析 • 上一篇    

气体氮碳共渗SPCC钢表面硬度超低的原因分析及解决措施

高晓辉   

  1. 南京丰东热处理工程有限公司, 江苏 南京 211200
  • 收稿日期:2022-01-05 修回日期:2022-05-08 出版日期:2022-06-25 发布日期:2022-07-05
  • 作者简介:高晓辉(1993—),男,热处理工程师,主要研究方向为轴承热处理、化学热处理(渗碳、碳氮共渗、氮碳共渗)、表面感应淬火热处理,E-mail:gxhlytemail@163.com

Cause analysis and countermeasure of low surface hardness of SPCC steel after gas nitrocarburizing

Gao Xiaohui   

  1. Nanjing Fengdong Heat Treatment Engineering Co., Ltd., Nanjing Jiangsu 211200, China
  • Received:2022-01-05 Revised:2022-05-08 Online:2022-06-25 Published:2022-07-05

摘要: SPCC钢在试产中满足技术要求,但是在量产后出现表面硬度超低的情况,分析来料、制程、检测各过程要素后确定了原因,并与客户协商解决产品表面硬度超低的问题。根据对可能原因的验证与检测,最终确定是产品表面结构与检测方式不匹配导致硬度偏低,产品表面的车刀纹影响了检测设备的准确性。改进后的硬度检测采用不切割镶嵌、直接抛光的方式,检测位置仅选择“波峰”位置。

关键词: SPCC钢, 气体氮碳共渗, 硬度超低, 原因分析

Abstract: SPCC steel met the technical requirements in trial production, but the surface hardness was extremely low after mass production. After analyzing the incoming materials, manufacturing processes, and testing various process elements, the reasons were determined, and the problem of ultra-low surface hardness was resolved through consultation with customers. According to the verification and detection of the possible reasons, it is finally determined that the low hardness is caused by the mismatch between the product surface structure and the hardness testing method, that is, the turning tool cutting pattern on the product surface affects the accuracy of the inspection equipment. The correspondingly improved hardness testing is carried out by direct polishing without cutting and inlaying, and the detection position is only selected at the “wave peak” position.

Key words: SPCC steel, gas nitrocarburizing, extra-low hardness, cause analysis

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