基于有限元分析的滚珠丝杠感应加热工艺优化

doi:10.13251/j.issn.0254-6051.2025.01.037

金属热处理 ›› 2025, Vol. 50 ›› Issue (1): 236-242.DOI: 10.13251/j.issn.0254-6051.2025.01.037

基于有限元分析的滚珠丝杠感应加热工艺优化

李明哲, 陈宝凤, 张文良, 孙立壮, 张伦, 刘俊杰

中国机械总院集团北京机电研究所有限公司, 北京 100083

收稿日期:2024-09-11 修回日期:2024-12-04 出版日期:2025-01-25 发布日期:2025-03-12
通讯作者: 刘俊杰,高级工程师,E-mail:iilulu4ever@yeah.com
作者简介:李明哲(1998—),男,硕士研究生,主要研究方向为金属材料热处理数值模拟,E-mail:li_mingzhe@outlook.com。

Optimization of induction heating process for ball screw based on finite element analysis

Li Mingzhe, Chen Baofeng, Zhang Wenliang, Sun Lizhuang, Zhang Lun, Liu Junjie

China Academy of Machinery Beijing Research Institute of Mechanical & Electrical Technology Co., Ltd., Beijing 100083, China

Received:2024-09-11 Revised:2024-12-04 Online:2025-01-25 Published:2025-03-12

摘要/Abstract

摘要： 为了优化滚珠丝杠的感应加热工艺,提高其表面温度分布的均匀性,从而提升其制造精度与性能,通过电磁仿真软件构建有限元模型,分析了静态和动态感应加热过程中不同工艺参数对丝杠表面温度场分布的影响。结果表明,感应线圈内径过小,工件与线圈间隙狭窄,容易导致工件表面过热或过烧,内径过大则间隙过宽,导致加热效率降低并使加热层深度变浅,选择内径合适的感应线圈对于确保加热质量至关重要;双匝线圈在加热效率和温度均匀性上表现最佳;高电压和适宜电流频率可提高加热效率并控制加热层深度;动态加热中,推荐扫描速度为6~10 mm/s,以平衡加热效率和工艺稳定性。

关键词: 滚珠丝杠, GCr15钢, 感应加热, 有限元分析

Abstract: In order to optimize the induction heating process of ball screw and improve the uniformity of its surface temperature distribution, thereby improving its manufacturing precision and performance, a finite element model was constructed by means of electromagnetic simulation software to analyze the influence of different process parameters on the surface temperature distribution of the ball screw during both static and dynamic induction heating. The results show that an excessively small internal diameter of the induction coil results in a narrow gap between the workpiece and the coil, which can easily lead to overheating of the workpiece surface. Conversely, an excessively large internal diameter results in a wide gap, reducing heating efficiency and resulting in a shallow heating layer. Therefore, selecting an induction coil with an appropriate internal diameter is essential for ensuring the quality of heating. The double-turn coil demonstrates superior performance in terms of heating efficiency and temperature uniformity. Employing high voltage and an appropriate current frequency can improve heating efficiency and control the depth of heating layer. For dynamic heating, a scanning speed of 6-10 mm/s is recommended to achieve a balance between heating efficiency and process stability.

Key words: ball screw, GCr15 steel, induction heating, finite element analysis

中图分类号:

TG156.33

李明哲, 陈宝凤, 张文良, 孙立壮, 张伦, 刘俊杰. 基于有限元分析的滚珠丝杠感应加热工艺优化[J]. 金属热处理, 2025, 50(1): 236-242.

Li Mingzhe, Chen Baofeng, Zhang Wenliang, Sun Lizhuang, Zhang Lun, Liu Junjie. Optimization of induction heating process for ball screw based on finite element analysis[J]. Heat Treatment of Metals, 2025, 50(1): 236-242.

参考文献

[1]黄韶娟, 盛伯浩, 吴进军, 等. 我国高档数控机床产业发展支撑体系初探[J]. 制造技术与机床, 2019(1): 44-48.
Huang Shaojuan, Sheng Bohao, Wu Jinjun, et al. The primary exploration of the industrial development strong point of China's high-grade CNC machine tool industry[J]. Manufacturing Technology and Machine Tool, 2019(1): 44-48.
[2]吴元徽. 滚珠丝杠表面感应淬火的质量控制[J]. 金属热处理, 2011, 36(1): 120-121.
Wu Yuanhui. Quality control of surface inductive quenching for ball screw[J]. Heat Treatment of Metals, 2011, 36(1): 120-121.
[3]冷洁. 我国机床行业发展现状与问题思考[J]. 锻压装备与制造技术, 2023, 58(3): 136-138.
Leng Jie. China's machine tool industry development status and problems thinking[J]. China Metal Forming Equipment and Manufacturing Technology, 2023, 58(3): 136-138.
[4]Ding Xia, Gai Yuhong, Li Baomin, et al. Study on the induction quenching process and fatigue testing for Cr-Mo steel ball screw[J]. Advanced Materials Research, 2018, 1145: 154-159.
[5]孙颖, 贺连芳, 李志超, 等. 滚珠丝杠仿形感应淬火工艺设计及数值模拟[J]. 材料热处理学报, 2022, 43(2): 161-169.
Sun Ying, He Lianfang, Li Zhichao, et al. Process design and numerical simulation of profiling induction hardening of ball screw[J]. Transactions of Materials and Heat Treatment, 2022, 43(2): 161-169.
[6]Kranjc M, Zupanic A, Miklavcic D, et al. Numerical analysis and thermographic investigation of induction heating[J]. International Journal of Heat and Mass Transfer, 2010, 53(17/18): 3585-3591.
[7]Liu Hao, Rao Jianhua. Temperature field simulation of steel pipe in the induction quenching and tempering process[J]. Journal of Computational and Theoretical Nanoscience, 2012, 9(9): 1200-1204.
[8]张洪云. 精化55钢滚珠丝杠双匝感应加热淬火及性能分析[J]. 热加工工艺, 2017, 46(24): 205-210.
Zhang Hongyun. Induction hardening and property analysis of refined 55 steel ball screw with double turn[J]. Hot Working Technology, 2017, 46(24): 205-210.
[9]盖康, 贺连芳, 张春芝, 等. 基于RSM的丝杠感应淬火工艺数值模拟及参数优化[J]. 材料热处理学报, 2016, 37(S1): 146-152.
Gai Kang, He Lianfang, Zhang Chunzhi, et al. Numerical simulation of process and parameter optimization in the induction hardening of screw based on the RAM[J]. Transactions of Materials and Heat Treatment, 2016, 37(S1): 146-152.
[10]Li Huiping, He Lianfang, Gai Kang, et al. Numerical simulation and experimental investigation on the induction hardening of a ball screw[J]. Materials and Design, 2015, 87(15): 863-876.
[11]沈庆通, 黄志. 感应热处理技术300问[M]. 北京: 机械工业出版社, 2013: 18-19.
Shen Qingtong, Huang Zhi. Induction Heat Treatment Technology 300 Problems[M]. Beijing: China Machine Press, 2013: 18-19.

[1]	李贤君, 姜超, 张明皓, 张文良, 孙立壮. 面向工业母机关键部件的感应热处理技术与装备发展[J]. 金属热处理, 2025, 50(1): 308-316.
[2]	梁丰瑞, 苏航, 柴锋, 孙铭璇. 含Cu低碳球扁钢球头与腹板的组织性能差异[J]. 金属热处理, 2024, 49(9): 11-17.
[3]	高新勃, 覃庆良. 无模型自适应控制在大型12Cr2Mo1V钢热处理中的应用[J]. 金属热处理, 2024, 49(9): 290-296.
[4]	梁建全, 肖瑶, 魏雨林, 赵代福, 韩毅. 基于异形线圈的齿轮异步双频感应加热[J]. 金属热处理, 2024, 49(12): 274-283.
[5]	陈晨杰, 李建华. 感应加热淬火硬化层起始点调整方法[J]. 金属热处理, 2023, 48(12): 292-294.
[6]	王为民, 刘安奇, 郭春成, 笪仲钟, 亓海全, 韩向楠, 薛启河, 魏敏君. 感应炉+井式炉复合加热工艺对40Cr钢调质组织和力学性能的影响[J]. 金属热处理, 2023, 48(11): 185-190.
[7]	谌卓豪, 谢晖. 双回路线圈连续移动感应加热的数值分析[J]. 金属热处理, 2022, 47(8): 105-111.
[8]	焦清洋, 赵栋, 王新宇, 李世键. 回火态AerMet100钢的热物理性能[J]. 金属热处理, 2022, 47(6): 168-172.
[9]	赵欣, 陈正宗, 赵海平. 马氏体耐热钢大型管坯加热工艺模拟[J]. 金属热处理, 2022, 47(4): 208-212.
[10]	李铸, 张庆永, 孔令华, 练国富, 杨金伟. 基于激光诱导击穿光谱表征GCr15钢的硬度[J]. 金属热处理, 2022, 47(1): 284-289.
[11]	闫朝辉, 汪友华, 刘成成, 武仕朴. 横向磁通感应加热激励参数对带材温度的影响及加热器优化[J]. 金属热处理, 2021, 46(5): 87-94.
[12]	周登虎, 侯清宇, 韩维雪, 江雁, 黄贞益. 铸态GCr15钢在连续加热过程中的奥氏体化动力学特征与组织演变[J]. 金属热处理, 2021, 46(11): 17-23.
[13]	郭蕙敏, 李博, 张立群, 陶敬镭, 黄委, 裴修远, 肖俊峰, 南晴. 真实TGO界面形貌对热障涂层界面应力的影响[J]. 金属热处理, 2021, 46(11): 232-235.
[14]	扈林庄, 郭浩, 雷建中, 刘扬, 杜三明, 张永振. 控锻控冷工艺对GCr15轴承钢组织演变规律的影响[J]. 金属热处理, 2020, 45(9): 134-138.
[15]	林磊, 贺飞飞, 林刚, 陈勇, 冉海军. 航天用多弧段封头淬火装置优化设计[J]. 金属热处理, 2020, 45(9): 257-261.

基于有限元分析的滚珠丝杠感应加热工艺优化

Optimization of induction heating process for ball screw based on finite element analysis

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价