焊后热处理退火工艺对十字接头疲劳寿命的影响

doi:10.13251/j.issn.0254-6051.2020.09.015

金属热处理 ›› 2020, Vol. 45 ›› Issue (9): 86-90.DOI: 10.13251/j.issn.0254-6051.2020.09.015

焊后热处理退火工艺对十字接头疲劳寿命的影响

李季涛¹, 兆文忠¹, 田长亮²

1.大连交通大学机车车辆工程学院,辽宁大连 116028;
2.中车齐齐哈尔交通装备有限公司技术中心,黑龙江齐齐哈尔 161002

收稿日期:2020-03-20 出版日期:2020-09-25 发布日期:2020-12-29
作者简介:李季涛(1971—),男,教授,硕士,主要研究方向为焊接结构疲劳强度分析、焊接残余应力分析等,E-mail:to_ljitio@odjtu.edu.cn
基金资助:
辽宁省自然科学基金(20180550278)

Influence of post-weld annealing process on fatigue life of cross joint

Li Jitao¹, Zhao Wenzhong¹, Tian Changliang²

1. College of Locomotive and Rolling Stock Engineering,Dalian Jiaotong University,Dalian Liaoning 116028,China;
2. Technology Center,CRRC Qiqihar Rolling Stock Co.,Ltd.,Qiqihar Heilongjiang 161002,China

Received:2020-03-20 Online:2020-09-25 Published:2020-12-29

摘要/Abstract

摘要： 通过对焊接结构疲劳评估标准分析,归纳了疲劳评估标准对焊接残余应力的考虑,阐明了从计算疲劳寿命角度看,残余应力不需要再另外考虑。设计并制作了一批十字接头试件,采用BS 7608:2014+A1:2015标准对疲劳试验数据进行了分析,结果表明,焊后退火前和不同工艺退火后的十字接头试件疲劳寿命没有显著差异。

关键词: 焊接残余应力, 焊后热处理, 退火工艺, 疲劳寿命, 十字接头

Abstract: Consideration of welding residual stress in fatigue assessment criteria was summarized based on the analysis of fatigue assessment standards for welding structure,then it was clarified from the perspective of fatigue life calculation that the influence of residual stress requires no additional consideration.A batch of cross joint specimens were designed and anufactured,on which the fatigue test was carried out,and the fatigue test data were analyzed according to BS 7608:2014+Al:2015 standard.The result shows that there is no significant difference in fatigue life of as-welded cross joint specimens and that after different post-weld annealing process.

Key words: welding residual stress, post-weld heat treatment, annealing process, fatigue life, croSs joint

中图分类号:

TG405

李季涛, 兆文忠, 田长亮. 焊后热处理退火工艺对十字接头疲劳寿命的影响[J]. 金属热处理, 2020, 45(9): 86-90.

Li Jitao, Zhao Wenzhong, Tian Changliang. Influence of post-weld annealing process on fatigue life of cross joint[J]. Heat Treatment of Metals, 2020, 45(9): 86-90.

参考文献

[1] ASME Sec VIII,Div.2,Boiler and pressure vessel code[S].
[2] API 579-1/ASME FFS-1,Fitness for Service[S].
[3] EN 13445:2002,Unfired pressure vessels[S].
[4] JIS Z3700-2009,溶接後熱処理方法[S].
[5] GB/T 30583—2014,承压设备焊后热处理规程[S].GB/T 30583—2014,Specification for post weld heat treatment of pressure equipment[S].
[6] Mitra A,Prasad N S,Ram G D J.Influence of temperature and time of post-weld heat treatment on stress relief in an 800 mm thick steel weldment[J].Journal of Materials Engineering and Performance,2016,25(4):1384-1393.
[7] Akbarzadeh I,Attarha M J,Salehi M,et al.Numerical and experimental study on the effect of post-weld heat treatment parameters on the relaxation of welding residual stresses[J].Journal of Strain Analysis for Engineering Design,2011,46(2):79-86.
[8] Yaghi A H,Hyde T H,Becker A A,et al.Finite element simulation of welded P91 steel pipe undergoing post-weld heat treatment[J].Science and Technology of Welding and Joining,2011,16(3):232-238.
[9] Dong P,Hong J K.Residual stress relief in post-weld heat treatment[C]//Proceeding of the ASME Pressure Vessel and Piping Conference.Chicago,2008:PVP2008-61210.
[10] Zhang J,Dong P,Song S.Stress relaxation behavior in PWHT of welded components[C]//Proceeding of the ASME Pressure Vessel and Piping Conference.Baltimore,2011:PVP2011-57826.
[11] Takazawa H,Yanagida N.Effect of creep constitutive equation on simulated stress mitigation behavior of alloy steel pipe during post-weld heat treatment[J].International Journal of Pressure Vessels and Piping,2014,118:42-48.
[12] Dong P,Song S,Zhang J.Analysis of residual stress relief mechanisms in post-weld heat treatment[J].International Journal of Pressure Vessels and Piping,2014,122(1):6-14.
[13] 周昊,刘英芳,刘刚,等.考虑残余应力的焊接结构多轴疲劳准则[J].焊接学报,2017,38(11):41-46.
Zhou Hao,Liu Yingfang,Liu Gang,et al.Multiaxial fatigue criteria of welded structures considering the residual stress[J].Transactions of the China Welding Institution,2017,38(11):41-46.
[14] 张晓飞,谷晓梅,李良碧,等.焊接残余应力对船舶减振支架振动疲劳寿命影响分析[J].舰船科学技术,2018,40(8):41-44.
Zhang Xiaofei,Gu Xiaomei,Li Liangbi,et al.Effect of welding residual stresses on vibration fatigue life of the shock reduction support of a ship[J].Ship Science and Technology,2018,40(8):41-44.
[15] 孟金奎,王苹,马健瀟,等.焊接残余应力对7N01铝合金疲劳裂纹扩展影响[J].焊接学报,2019,40(9):25-29.
Meng Jinkui,Wang Ping,Ma Jianxiao,et al.Influence of welding residual stress in fatigue crack growth of 7N01 aluminum alloy[J].Transactions of the China Welding Institution,2019,40(9):25-29.
[16] Joseph A Ronevich,Christopher R D'Elia,Michael R Hill.Fatigue crack growth rates of X100 steel welds in high pressure hydrogen gas considering residual stress effects[J].Engineering Fracture Mechanics,2018,194:42-51.
[17] Ravichandran V ,Revanth E R ,Kumar D V ,et al.Measurement of residual stress distribution and fatigue life assessment of similar and dissimilar Butt-welded joint[C]//Proceedings of Fatigue,Durability and Fracture Mechanics.Springer,2018:433-443.
[18] Leitner M,Aigner R,Dobberke D.Local fatigue strength assessment of induction hardened components based on numerical manufacturing process simulation[J].Procedia Engineering,2018,213:644-650.
[19] Gurunathan,Sharma J,Velshankar.Effect of Induced Residual Stress and Its Contribution to the Failure of an IC Engine Valve Material[C]//Proceedings of Fatigue,Durability and Fracture Mechanics.Springer,2018:129-141.
[20] Cseh Dávid,Mertinger Valéria,Lukács János.Residual stress evaluation induced by fatigue crack in shot peened,notched specimens[J].Materials Science Forum,2017,885:280-285.
[21] Dong P,Hong J K,Osage D A,et al.The Master S-N Curve Method an Implementation for Fatigue Evaluation of Welded Components in the ASME B&PV Code,Section VIII,Division 2 and API 579-1/ASME FFS-1[M].New York:WRC Bulletin,2010.
[22] BS7608:2014+A1:2015,Guide to fatigue design and assessment of steel products[S].
[23] IIW Doc-1823-07/XIII-2151r4-07/XV-1254r4-07,Recommendations for fatigue design of welded joints and components[S].
[24] NT 3199:2012,Guide for application of the mesh insensitive methodology—welded steel plates of ship and offshore structures[S].
[25] 兆文忠,李向伟,董平沙.焊接结构抗疲劳设计理论与方法[M].北京:机械工业出版社,2017:29.
[26] GB/T 3075—2008,金属材料疲劳试验轴向力控制方法[S].GB/T 3075—2008,Metallic Materials—Fatigue testing—Axial-force-controued method[S].
[27] JIS E4207-2004铁路车辆-转向架-转向架结构设计通则 [S].

焊后热处理退火工艺对十字接头疲劳寿命的影响

Influence of post-weld annealing process on fatigue life of cross joint

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	刘志桥, 冯庆晓, 李化龙, 李腾飞. 退火工艺对低碳贝氏体钢组织与力学性能的影响[J]. 金属热处理, 2022, 47(3): 53-56.
[2]	樊洋, 杨明华, 陈凯敏, 孙丙岩. 焊后热处理对31CrMoV9钢电子束焊接接头组织及性能的影响[J]. 金属热处理, 2022, 47(3): 57-60.
[3]	余世伦, 张孝军, 孔玢, 刘正乔, 余伟, 蒋孟玲. 退火工艺对冷轧工业纯钛带卷各向异性的影响[J]. 金属热处理, 2022, 47(3): 82-87.
[4]	田亚强, 蔡志新, 徐海卫, 张宏军, 韩赟, 狄国标, 陈连生. 中锰钢ART工艺C、Mn元素配分的热力学研究[J]. 金属热处理, 2022, 47(3): 159-164.
[5]	俞波, 张宜, 王占业, 柴立涛. 连续退火工艺对4.5%Cr冷轧耐候钢组织性能的影响[J]. 金属热处理, 2022, 47(2): 137-140.
[6]	李骁, 程晓农, 徐桂芳, 杨成康, 陈乐利. 退火工艺对3003铝合金板微观组织与力学性能的影响[J]. 金属热处理, 2021, 46(9): 90-94.
[7]	周泽宇, 肖翔, 郑志凯, 陈保安, 徐静, 夏霏霏. 退火工艺对Al-Zr-Er系高导铝合金组织和性能的影响[J]. 金属热处理, 2021, 46(9): 108-115.
[8]	屈华鹏, 王留兵, 王东辉, 吴冰洁, 冯翰秋, 陈海涛, 许斌, 宋丹戎, 郎宇平. 时效强化高镍Inconel-718合金低周疲劳性能及寿命预测[J]. 金属热处理, 2021, 46(7): 1-6.
[9]	张楠, 李岩, 定巍. 0.2C-5Mn-0.5Si-2.5Al中锰钢临界退火后的微观组织及力学性能[J]. 金属热处理, 2021, 46(7): 37-42.
[10]	杨庆旭, 王学, 马君鹏, 杨超. 超超临界锅炉水冷壁T23/12Cr1MoV异种钢焊接接头焊后热处理裂纹分析[J]. 金属热处理, 2021, 46(7): 218-222.
[11]	李雄, 林发驹, 杜思敏, 吴铖川. 高性能轴承钢的比较分析[J]. 金属热处理, 2021, 46(6): 14-20.
[12]	张勇路, 鞠泉, 胡曼, 马惠萍, 张世霄. GH3230合金的焊后热处理[J]. 金属热处理, 2021, 46(6): 116-119.
[13]	王玉峰, 赵勇桃, 马洪浩, 任慧平. 热处理对1Cr18Ni9Ti与2Cr13钢板焊接接头耐腐蚀性的影响[J]. 金属热处理, 2021, 46(3): 7-11.
[14]	崔庆丰, 房务农. 压力容器免除焊后热处理的最大厚度[J]. 金属热处理, 2021, 46(11): 137-142.
[15]	许平三, 郭悦, 戴方钦, 曾曦灿, 胡守天, 刘敏. 高温退火二次升温阶段的工艺参数对HiB钢底层形成的影响[J]. 金属热处理, 2021, 46(10): 173-177.