金属热处理 ›› 2020, Vol. 45 ›› Issue (11): 243-247.DOI: 10.13251/j.issn.0254-6051.2020.11.047

• 测试与分析 • 上一篇    下一篇

高温服役50 000 h脆化HR3C钢的持久寿命分析

杨希锐, 句光宇, 宋利, 刘文生, 邓辉   

  1. 中国大唐集团科学技术研究院有限公司 华中电力试验研究院, 河南 郑州 450000
  • 收稿日期:2020-04-25 出版日期:2020-11-25 发布日期:2020-12-29
  • 作者简介:杨希锐(1989—),男,工程师,硕士,主要研究方向为理化检验与失效分析,E-mail:410641621@qq.com

Creep rupture life of embrittled HR3C steel after service for 50 000 h

Yang Xirui, Ju Guangyu, Song Li, Liu Wensheng, Deng Hui   

  1. Central-China Electric Power Test Research Institute, China Datang Corporation Science and Technology Research Institute, Zhengzhou Henan 450000, China
  • Received:2020-04-25 Online:2020-11-25 Published:2020-12-29

摘要: 通过室温拉伸试验、高温短时拉伸试验、高温冲击试验、高温持久性能试验、显微组织观察和能谱分析研究了服役50 000 h的HR3C钢的组织和性能。结果表明:服役50 000 h的HR3C钢在室温下明显脆化,塑性大幅下降,但强度和硬度仍符合标准要求;665 ℃高温下的韧性和塑性较室温时有显著提升,高温强度也满足标准要求;晶界和晶内析出大量第二相,晶界处聚集分布的块状M23C6相是导致HR3C钢脆化的主要因素,晶内析出的NbCrN相则可以产生弥散强化效应;665 ℃高温下持久强度仅比标准推荐值降低10%,以末级过热器管为例,估算脆化HR3C钢的剩余寿命仍超过100 000 h。

关键词: HR3C钢, 高温服役, 脆化, 块状M23C6相, NbCrN相, 100 000 h

Abstract: Microstructure and properties of the HR3C steel after service for 50 000 h were studied by means of room temperature and high temperature mechanical properties test, high temperature impact test, stress rupture test, metallographic structure, scanning electron microscopy (SEM) and energy dispersive spectrum (EDS) analysis. The results show that after service for 50 000 h, the HR3C steel has obvious brittleness, the plasticity decreases greatly, while the room temperature strength and hardness are satisfied with the standard specification. Compared to room temperature, the toughness and plasticity of the embrittled HR3C steel at 665 ℃ are significantly resumed, and the high temperature strength also meets the standard requirements. A large number of second phases precipitate in the crystal or grain boundary, bulk M23C6 phase accumulated at the austenite grain boundary is the main cause of embrittlement, while the NbCrN phase in the crystal produces dispersion strengthening effect. The creep rupture strength of the HR3C steel at 665 ℃ is only 10% lower than the standard recommended value, and taking final-stage superheater tube as an example, the residual life of the steel is estimated to be still more than 100 000 h.

Key words: HR3C steel, high-temperature service, embrittlement, bulk M23C6 phase, NbCrN phase, 100 000 h

中图分类号: