金属热处理 ›› 2020, Vol. 45 ›› Issue (12): 87-91.DOI: 10.13251/j.issn.0254-6051.2020.12.016

• 工艺研究 • 上一篇    下一篇

超高强7055铝合金铸锭均匀化工艺优化

晁代义1,2, 张倩1, 孙有政2, 赵志国2, 李辉1, 吕正风1,2, 程仁策2   

  1. 1.烟台南山学院 工学院, 山东 烟台 265713;
    2.山东南山铝业股份有限公司 国家铝合金压力加工工程技术研究中心, 山东 烟台 265713
  • 收稿日期:2020-07-19 出版日期:2020-12-25 发布日期:2021-01-14
  • 通讯作者: 张 倩,讲师,E-mail: 18210297896@163.com
  • 作者简介:晁代义(1986—),男,工程师,主要研究方向为材料组织性能,E-mail:chaodaiyi@nanshan.edu.cn。
  • 基金资助:
    山东省重点研发计划(2019GGX102025); 山东省高等学校青创科技计划(2019KJA019)

Optimization of homogenization process of ultra-high strength 7055 aluminum alloy ingots

Chao Daiyi1,2, Zhang Qian1, Sun Youzheng2, Zhao Zhiguo2, Li Hui1, Lü Zhengfeng1,2, Cheng Rence2   

  1. 1. College of Engineering, Yantai Nanshan University, Yantai Shandong 265713, China;
    2. National Engineering Research Center for Plastic Working of Aluminium Alloys, Shandong Nanshan Aluminum Co., Ltd., Yantai Shandong 265713, China
  • Received:2020-07-19 Online:2020-12-25 Published:2021-01-14

摘要: 采用光学显微镜、扫描电镜、差热分析及透射电镜等手段,对一种航空用超高强7055铝合金大尺寸铸锭的均匀化工艺进行分析与优化。提出分级提高均匀化温度的方法,在确保不发生过烧的情况下,最大限度改善铸锭质量。结果显示:低温预均匀化时,铸锭中析出大量的Al3Zr相,能够大幅度降低对后续挤压变形的再结晶比例;对铸锭采用400 ℃×4 h+465 ℃×16 h+474 ℃×8 h的分级均匀化处理工艺,能够显著消除铸锭中低熔点相的含量,提高铸锭质量,同时相比于原工艺节省约13 h。新的均匀化处理工艺,不仅提高了生产效率,还能够为后续工艺提供良好的铸锭。

关键词: 超高强7055铝合金, 均匀化工艺, Al3Zr相, 低熔点相

Abstract: Homogenization process of a large size of ultra-high strength 7055 series aluminum alloy for aviation was analyzed and optimized by means of metallographic microscope, scanning electron microscope, differential scanning calorimeter and transmission electron microscope. The method of increasing the homogenization temperature in-step was proposed to improve the ingot quality to the max extent without over-burning. The results show that the recrystallization ratio of subsequent extrusion deformation will be greatly reduced by the precipitation of Al3Zr phase during pre-homogenization at low temperature. The process of 400 ℃×4 h+465 ℃×16 h+474 ℃×8 h homogenization can significantly eliminate the content of low melting point eutectic phase in ingot and obtain a high quality ingot, meanwhile it can save process time by about 13 h compared with the original process. The new homogenization process not only improves the production efficiency, but also provides a better quality ingot for the subsequent process.

Key words: ultra-high strength 7055 aluminum alloy, homogenization process, Al3Zr phase, low melting point phase

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