金属热处理 ›› 2021, Vol. 46 ›› Issue (4): 243-246.DOI: 10.13251/j.issn.0254-6051.2021.04.047

• 设备 • 上一篇    下一篇

齿轮轴坯步进式等温正火处理生产线的研制

罗平1, 李贤君1, 张文良1, 王劲1, 巫小林1, 尚勇2, 史悦璋1   

  1. 1.北京机电研究所有限公司, 北京 100083;
    2.西安航天动力机械有限公司, 陕西 西安 710025
  • 收稿日期:2020-08-28 出版日期:2021-04-25 发布日期:2021-05-08
  • 通讯作者: 李贤君,研究员级高级工程师,E-mail:imlixj@163.com
  • 作者简介:罗平(1989—),男,工程师,主要研究方向为金属材料热处理工艺及设备研发,E-mail:18811795072@163.com。
  • 基金资助:
    国家重点研发计划(2018YFB2001900)

Development of walking beam production line for isothermal normalizing of gear shaft blanks

Luo Ping1, Li Xianjun1, Zhang Wenliang1, Wang Jin1, Wu Xiaolin1, Shang Yong2, Shi Yuezhang1   

  1. 1. Beijing Research Institute of Mechanical and Electrical Technology Ltd., Beijing 100083, China;
    2. Xi'an Aerospace Power Mechinery Co., Ltd., Xi'an Shaanxi 710025, China
  • Received:2020-08-28 Online:2021-04-25 Published:2021-05-08

摘要: 研制了一款适用于齿轮轴坯等温正火处理的步进式智能型热处理生产线,并详细介绍了为实现齿轮轴坯“绿色化”、“精密化”、“智能化”等温正火热处理生产所采用的一系列措施。近两年的生产实践表明:该热处理生产线具有机械动作运行平稳、加热速度快、工件加热和冷却均匀、节能降耗、自动化程度高等优点。经该等温正火处理生产线后,齿轮轴坯的组织(铁素体和珠光体)细小且均匀,为后续渗碳淬火工序奠定了良好的组织基础;硬度值适中且散差小有助于机加工性能明显改善。

关键词: 步进式生产线, 热处理, 等温正火, 齿轮轴坯, 智能型

Abstract: An intelligent walking beam isothermal normalizing production line was developed for gear shaft blanks, and the measures adopted in the line to realize the “green”, “precision” and “intelligence” characteristics were introduced in details. The production practice in the past two years shows that, the heat treatment production line has the advantages of stable mechanical operation, fast heating, uniform heating and cooling for workpieces, saving energy and reducing consumption, and high degree of automation. After the normalizing treatment by this production line, the gear shaft blanks own fine and uniform ferrite+pearlite microstructure, which plays a good foundation for the subsequent carburizing and quenching processes. Meanwhile, the moderation and small dispersion of hardness values are beneficial for the improvement of machining.

Key words: walking beam production line, heat treatment, isothermal normalizing, gear shaft blanks, intelligent

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