瞬时过热对高铬镍奥氏体钢断裂和析出相形变的影响机理

doi:10.13251/j.issn.0254-6051.2021.05.041

金属热处理 ›› 2021, Vol. 46 ›› Issue (5): 235-241.DOI: 10.13251/j.issn.0254-6051.2021.05.041

瞬时过热对高铬镍奥氏体钢断裂和析出相形变的影响机理

车鹏程^1,2, 邵文柱¹, 程义³, 王硕³, 徐航³, 李宪爽³, 谭舒平³

1.哈尔滨工业大学材料科学与工程学院, 黑龙江哈尔滨 150001;
2.哈电发电设备国家工程研究中心有限公司, 黑龙江哈尔滨 150028;
3.哈尔滨锅炉厂有限责任公司高效清洁燃煤电站锅炉国家重点实验室, 黑龙江哈尔滨 150046

收稿日期:2020-10-25 出版日期:2021-05-25 发布日期:2021-07-21
通讯作者: 邵文柱,教授,博士生导师,E-mail:1195276279@qq.com
作者简介:车鹏程(1990—),男,硕士研究生,主要研究方向为锅炉耐热钢应用及失效分析,E-mail:cpc1990cpc@163.com。

Influence mechanisms of instantaneous overheating on fracture and precipitate distortion of high chromium nickel austenitic steel

Che Pengcheng^1,2, Shao Wenzhu¹, Cheng Yi³, Wang Shuo³, Xu Hang³, Li Xianshuang³, Tan Shuping³

1. School of Materials Science and Engineering, Harbin Institute of Technology, Harbin Heilongjiang 150001, China;
2. Harbin Electric Power Generation Equipment National Engineering Research Center Co., Ltd., Harbin Heilongjiang 150028, China;
3. State Key Laboratory of Efficient and Clean Coal-Fired Utility Boilers, Harbin Boiler Company Limited, Harbin Heilongjiang 150046, China

Received:2020-10-25 Online:2021-05-25 Published:2021-07-21

摘要/Abstract

摘要： 某火电厂锅炉在进行试验管屏风压试验测试时,发现再热器管(22Cr-15Ni钢)与套管(18Cr-8Ni-Nb钢)的密封焊接处存在裂纹,通过样管宏观分析、裂纹金相分析和断口及析出相的SEM/EDS分析了其裂纹产生原因。结果表明,失效处附近存在机械应力输入和焊瘤应力集中的明显痕迹,焊瘤热输入导致局部组织过热,同时基体M₂₃C₆球状析出相异常长大造成微观拉应力。上述原因的综合作用最终导致机械应力从应力集中处输入产生微裂纹,并沿着过热弱化的晶界扩展,与基体析出相产生的微裂纹汇合,最终扩展成为环向断口。风压泄漏吹击断口,造成断面上因热输入异常长大的M₂₃C₆球状析出相上产生韧性变形凹坑和脆性开裂, 并显露内部枝状晶的微观断口形貌。

关键词: 瞬时过热, 裂纹, 应力集中, M₂₃C₆相, 形变与开裂

Abstract: Cracks were found in the sealing weld between the reheater tube (22Cr-15Ni steel) and the sleeve (18Cr-8Ni-Nb steel) during the test tube screen pressure test in a power plant. The cracking cause was studied through macro and micro methods, including macro-analysis of the sample tube, metallographic analysis of the crack, and SEM/EDS analysis of the fracture and precipitates. The results indicate that near the failure site there are obvious traces of mechanical stress input and weld stress concentration, meanwhile the welding heat input causes local microstructure overheating, and the abnormal growth of M₂₃C₆ globular precipitate causes microscopic tensile stress. Finally, the combination of the above reasons causes that the mechanical stress is input from the stress concentration to produce microcracks that propagate along the overheating-weakened grain boundary. Such cracks coalesce with the microcracks generated by the matrix precipitates and eventually propagate into a circumferential fracture. The wind with pressure erupts and leads to the distortion and fragmentation of the globular precipitates, finally pits on surface and internal dendritic crystal of M₂₃C₆ globular precipitates come to appear.

Key words: instantaneous overheating, crack, stress concentration, M₂₃C₆ phase, distortion and fracture

中图分类号:

TG115.1

车鹏程, 邵文柱, 程义, 王硕, 徐航, 李宪爽, 谭舒平. 瞬时过热对高铬镍奥氏体钢断裂和析出相形变的影响机理[J]. 金属热处理, 2021, 46(5): 235-241.

Che Pengcheng, Shao Wenzhu, Cheng Yi, Wang Shuo, Xu Hang, Li Xianshuang, Tan Shuping. Influence mechanisms of instantaneous overheating on fracture and precipitate distortion of high chromium nickel austenitic steel[J]. Heat Treatment of Metals, 2021, 46(5): 235-241.

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瞬时过热对高铬镍奥氏体钢断裂和析出相形变的影响机理

Influence mechanisms of instantaneous overheating on fracture and precipitate distortion of high chromium nickel austenitic steel

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