基于热处理模拟仿真的超高强度钢制复杂零件构型优化与验证

doi:10.13251/j.issn.0254-6051.2023.04.036

金属热处理 ›› 2023, Vol. 48 ›› Issue (4): 229-234.DOI: 10.13251/j.issn.0254-6051.2023.04.036

基于热处理模拟仿真的超高强度钢制复杂零件构型优化与验证

马蓼奕¹, 慈言海², 李世键¹, 杨立新¹, 刘刚¹, 崔晶¹

1.沈阳飞机工业集团有限公司, 辽宁沈阳 110034;
2.空军装备部驻沈阳地区军事代表局驻沈阳地区第一军事代表室, 辽宁沈阳 110034

收稿日期:2022-10-08 修回日期:2023-01-10 发布日期:2023-05-27
作者简介:马蓼奕(1996—)，男，助理工程师，主要研究方向为钢及钛合金热处理畸变控制及模拟仿真，E-mail:yiluma@163.com

Optimization and verification of configuration of complex parts produced by ultra-high strength steel based on heat treatment simulation

Ma Luyi¹, Ci Yanhai², Li Shijian¹, Yang Lixin¹, Liu Gang¹, Cui Jing¹

1. Shenyang Aircraft Corporation, Shenyang Liaoning 110034, China;
2. The First Military Representative Office in Shenyang of the Military Representative Office of the AirForce Equipment Department, Shenyang Liaoning 110034, China

Received:2022-10-08 Revised:2023-01-10 Published:2023-05-27

摘要/Abstract

摘要： 某超高强度钢制航空零件初始构型复杂,热处理后关键部位畸变量不能满足设计要求(±1 mm)。针对此问题,采用模拟仿真手段,研究了零件不同构型状态下的热处理畸变。结果表明,零件初始构型整体冷却先快后慢,厚壁部分应力较大,薄壁部分应力相对较小,尾部畸变最大,达2.16 mm。通过反复迭代优化零件有限元模型,模拟结果显示关键部位最大畸变量由最初的2.16 mm减少至0.90 mm,最终获得优化的零件构型。基于优化后的构型在实际生产中对零件进行了验证,零件各特征点实际畸变量均满足设计要求,模拟结果与实际生产结果吻合良好,证明了所建有限元模型的准确性及热处理模拟仿真技术在零件构型状态优化过程中的有效性。

关键词: 超高强度钢, 复杂零件, 畸变, 模拟仿真, 构型优化

Abstract: Key parts' distortion of an ultra-high strength steel aviation part cannot meet the design requirements (±1 mm) after heat treatment due to its complex initial configuration. To solve this problem, the heat treatment distortion of parts in different configurations was studied by means of simulation. The results show that the overall cooling of the initial configuration of the part is first fast and then slow, with higher stresses in the thick-walled part and relatively low stresses in the thin-walled part, and the largest distortion of 2.16 mm in the tail. Through iterative optimization of the finite element model, the simulation results show that the maximum distortion of the critical part is reduced from 2.16 mm to 0.90 mm, and the optimized part configuration is finally obtained. Based on the optimized configuration, the part is verified in actual production, and the actual distortion of each feature point of the part meets the design requirements, and the simulation results match well with the actual production results, which verifies the accuracy of the constructed finite element model and the effectiveness of the heat treatment simulation technology in the optimization of the configuration state.

Key words: ultra-high strength steel, complex parts, distortion, simulation, configuration optimization

中图分类号:

TG161
TB115

马蓼奕, 慈言海, 李世键, 杨立新, 刘刚, 崔晶. 基于热处理模拟仿真的超高强度钢制复杂零件构型优化与验证[J]. 金属热处理, 2023, 48(4): 229-234.

Ma Luyi, Ci Yanhai, Li Shijian, Yang Lixin, Liu Gang, Cui Jing. Optimization and verification of configuration of complex parts produced by ultra-high strength steel based on heat treatment simulation[J]. Heat Treatment of Metals, 2023, 48(4): 229-234.

参考文献

[1]顾剑锋, 潘健生. 智能热处理及其发展前景[J]. 金属热处理, 2013, 38(2): 1-8.
Gu Jianfeng, Pan Jiansheng. Intelligent heat treatment and its development prospects[J]. Heat Treatment of Metals, 2013, 38(2): 1-8.
[2]Lee S J, Lee Y K. Finite element simulation of quench distortion in a low-alloy steel incorporating transformation kinetics [J]. Acta Materialia, 2008, 56(7): 1482-1490.
[3]李世键, 焦清洋, 贺鹏. 航空用接头零件热处理畸变模拟仿真研究[J]. 热加工工艺, 2014, 43(2): 193-195.
Li Shijian, Jiao Qingyang, He Peng. Simlllation study on heat treatment distortion of joint part used for aircraft [J]. Hot Working Technology, 2014, 43(2): 193-195.
[4]张增光, 刘刚, 焦清洋, 等. A-100钢复杂连接件热处理畸变数值模拟及控制[J]. 金属热处理, 2020, 45(11): 213-216.
Zhang Zengguang, Liu Gang, Jiao Qingyang, et al. Simulation on heat treatment distortion and control for A-100 steel complex connector [J]. Heat Treatment of Metals, 2020, 45(11): 213-216.
[5]张岚, 张增光, 刘刚. AF1410超高强度钢薄壁板热处理畸变控制技术研究与应用[J]. 金属热处理, 2018, 43(6): 227-231.
Zhang Lan, Zhang Zengguang, Liu Gang. Research and application of heat treatment distortion control technology for AF1410 ultra-high strength steel thin-wall panel [J]. Heat Treatment of Metals, 2018, 43(6): 227-231.
[6]王伟, 李华冠, 杨吟飞, 等. Ti6Al4V 钛合金薄板退火畸变数值模拟及试验验证[J]. 金属热处理, 2016, 41(1): 204-210.
Wang Wei, Li Huaguan, Yang Yinfei, et al. Numerical simulation and experimental verification for distortion of Ti6Al4V titanium alloy sheet during annealing [J]. Heat Treatment of Metals, 2016, 41(1): 204-210.
[7]沈智, 陈华, 张艳姝, 等. 300M钢制起落架锻后热处理工艺数值模拟[J]. 金属热处理, 2017, 42(6): 185-190.
Shen Zhi, Chen Hua, Zhang Yanshu, et al. Numerical simulation of post-forging heat treatment process for 300M steel aircraft under carriage [J]. Heat Treatment of Metals, 2017, 42(6): 185-190.
[8]李东辉, 李志敏, 肖茂果. 深冷处理对低碳高合金马氏体轴承钢力学性能及组织的影响[J]. 材料研究学报, 2019, 33(8): 561-571.
Li Donghui, Li Zhimin, Xiao Maoguo. Effect of deep cryogenic treatment on mechanical property and microstructure of a low carbon high alloy martens tic bearing steel during tempering [J]. Chinese Journal of Materials Research, 2019, 33(8): 561-571.

[1]	刘馨宇, 谢本昌, 王业双, 张迪, 岑耀东, 陈林. 基于Jmatpro和Deform的钛合金试件热处理模拟[J]. 金属热处理, 2023, 48(4): 253-256.
[2]	许忠智, 黄顺喆, 戴建科, 韩顺, 厉勇, 王春旭, 张海鸥. 淬火温度对电弧微铸锻AerMet100钢组织与性能的影响[J]. 金属热处理, 2023, 48(2): 124-130.
[3]	高齐, 杨卓越, 丁雅莉. G50超高强度钢大规格锻件退火工艺优化[J]. 金属热处理, 2023, 48(1): 169-174.
[4]	索忠源, 杜阳, 付立铭, 单爱党. 配分工艺对5CrMnNiMo超高强度钢摩擦磨损性能的影响[J]. 金属热处理, 2022, 47(7): 134-137.
[5]	欧阳志芳, 陈俊健, 胡伟芳. 新能源汽车电机转轴条形槽的渗碳淬火畸变控制[J]. 金属热处理, 2022, 47(7): 283-285.
[6]	张沛, 林乙丑, 石如星, 席志永, 聂新林, 元亚莎. 125MN拉伸机轨道的热处理畸变及控制[J]. 金属热处理, 2022, 47(5): 213-216.
[7]	索忠源, 杜阳, 付立铭, 单爱党. Q&P工艺对5CrMnNiMo超高强度钢组织及性能的影响[J]. 金属热处理, 2022, 47(5): 217-220.
[8]	唐梦兰, 吴仡璇, 仝大明, 顾剑锋. 9310钢螺旋锥齿轮模压淬火的数值模拟[J]. 金属热处理, 2022, 47(5): 234-240.
[9]	胡婉婷, 于利民, 朱宏伟, 高琦, 叶茂. 带内螺纹精密零件的热处理畸变有限元仿真[J]. 金属热处理, 2022, 47(5): 241-245.
[10]	王玉岱, 刘洋, 朱言言, 田象军, 程序, 冉先喆, 钱婷婷. 热处理对复合制造AerMet100超高强度钢组织均匀性与拉伸性能的影响[J]. 金属热处理, 2022, 47(4): 1-9.
[11]	方秀荣, 刘留, 徐慧慧, 高扬. 渗碳前预热处理对17CrNiMo6钢制齿轮轴畸变的影响[J]. 金属热处理, 2022, 47(3): 113-118.
[12]	龙亮, 胡齐贤, 罗云, 郑红祥, 王玉杰. 大型焊接容器局部热处理防畸变工装优化设计[J]. 金属热处理, 2022, 47(3): 234-238.
[13]	崔鼎, 车永平. 带内花键零件的畸变控制方法[J]. 金属热处理, 2022, 47(3): 252-256.
[14]	卢锐, 柯文敏, 况侨, 饶良斌, 丁琪, 陆金香. 航空发动机16Ni3CrMoE钢制输出轴的热处理畸变控制[J]. 金属热处理, 2022, 47(2): 168-172.
[15]	张锦刚, 晁利宁, 汪强, 杨晓龙, 周新义, 唐家睿. 消除大型结构件焊接畸变的焊后热处理工艺[J]. 金属热处理, 2022, 47(2): 236-242.

基于热处理模拟仿真的超高强度钢制复杂零件构型优化与验证

Optimization and verification of configuration of complex parts produced by ultra-high strength steel based on heat treatment simulation

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价