金属热处理 ›› 2023, Vol. 48 ›› Issue (12): 295-298.DOI: 10.13251/j.issn.0254-6051.2023.12.049

• 测试与分析 • 上一篇    下一篇

车轴表面裂纹缺陷分析

郑毅1,2, 薛振峰1,2, 赵兴龙1,2, 李树林1,2, 徐俊生1,2, 潘嘉玉1,2   

  1. 1.太原重工轨道交通设备有限公司, 山西 太原 030032;
    2.轨道交通轮轴系统山西省重点实验室, 山西 太原 030032
  • 收稿日期:2023-08-07 修回日期:2023-11-07 出版日期:2023-12-25 发布日期:2024-01-29
  • 作者简介:郑 毅(1989—),男,工程师,硕士,主要研究方向为金属材料热处理,E-mail:zy15135153203@163.com
  • 基金资助:
    国家重点研发计划“大型轴类楔横轧制机器人化生产线及其应用示范”项目(2018YFB1307900)

Analysis of crack defects on axle surface

Zheng Yi1,2, Xue Zhenfeng1,2, Zhao Xinglong1,2, Li Shulin1,2, Xu Junsheng1,2, Pan jiayu1,2   

  1. 1. Taiyuan Heavy Industry Rail Transportation Equipment Co., Ltd., Taiyuan Shanxi 030032, China;
    2. Construction of Shanxi Key Laboratory of Railway Transit Wheel & Axle System, Taiyuan Shanxi 030032, China
  • Received:2023-08-07 Revised:2023-11-07 Online:2023-12-25 Published:2024-01-29

摘要: 针对铁路货车车轴在检修过程中出现的表面磁探裂纹情况,通过ARL4460 火花直读光谱仪、拉伸试验机、扫描电镜、光学显微镜和能谱仪等对车轴化学成分、力学性能、断口形貌、显微组织和显微硬度进行了分析,研究车轴表面裂纹的形成原因及机理。结果表明,火车轴裂纹性质系过渡圆角处组织发生马氏体相变形成的疲劳裂纹,属车轴表面在打磨过程中,由于打磨工艺不当,造成局部烧伤,从而产生裂纹。

关键词: 车轴, 疲劳, 裂纹, 马氏体

Abstract: In response to the surface magnetic detection cracks on railway freight car axles during maintenance, the chemical composition, mechanical properties, fracture morphology, microstructure, and microhardness of the axles were analyzed using spark discharge atomic emission spectrometer, electronic universal testing machine, scanning electron microscope, metallographic microscope, and energy dispersive spectrometer. The causes and mechanisms of surface cracks on the axles were studied. The results indicate that the nature of train axle cracks is fatigue cracking formed by martensitic transformation at the transition fillet, which belongs to the cracks caused by local burns during the grinding process of the axle surface due to improper grinding technology.

Key words: axles, fatigue, cracks, martensite

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