关键词: H11钢, 压铸, 模块, 等温淬火, 数值模拟

Abstract: Based on the metal-thermo-mechanical coupled theory, multi-field coupled numerical models of the H11 steel large module (500 mm×500 mm×500 mm) during vacuum isothermal quenching was established, and the numerical simulation of different vacuum isothermal quenching processes was carried out to study the evolution of the temperature field, structure field and stress field. The results show that compared with direct quenching, isothermal quenching can effectively reduce the temperature difference and the stress between the core and surface during the cooling process of the module to avoid the risk of distortion and cracking. Vacuum isothermal quenching can increase the volume fraction of bainite in the core of the module while avoiding pearlite formation and carbides precipitating along the grain boundary, and with the increase of the isothermal time, the more core bainite will be generated. The experimental verification of vacuum isothermal quenching at 500 ℃ for 1 h carried out by using industrial equipment indicates that the temperature curves at different positions of the module are in good agreement with the simulation results, and the type of bainite formed in the core of the module after vacuum isothermal quenching is lower bainite with good toughness.

Key words: H11 steel, die-casting, module, isothermal quenching, numerical simulation