无模型自适应控制在大型12Cr2Mo1V钢热处理中的应用

doi:10.13251/j.issn.0254-6051.2024.09.049

金属热处理 ›› 2024, Vol. 49 ›› Issue (9): 290-296.DOI: 10.13251/j.issn.0254-6051.2024.09.049

无模型自适应控制在大型12Cr2Mo1V钢热处理中的应用

高新勃, 覃庆良

青岛科技大学自动化与电子工程学院, 山东青岛 266061

收稿日期:2024-03-17 修回日期:2024-07-25 出版日期:2024-09-25 发布日期:2024-10-29
通讯作者: 覃庆良,副教授,研究生导师,E-mail: qql_qd@126.com
作者简介:高新勃(1997—),男,硕士研究生,主要研究方向为中频感应加热电源,E-mail: 17864279381@163.com。

Application of model-free adaptive control in heat treatment of large 12Cr2Mo1V steel

Gao Xinbo, Qin Qingliang

School of Automation and Electronic Engineering, Qingdao University of Science and Technology, Qingdao Shandong 266061, China

Received:2024-03-17 Revised:2024-07-25 Online:2024-09-25 Published:2024-10-29

摘要/Abstract

摘要： 针对大口径厚壁12Cr2Mo1V钢的加热及焊后热处理,采用中频感应加热并选择无模型自适应控制(MFAC)算法代替传统的PID算法对其加热温度进行控制。首先分析工件的物理参数,计算出加热频率、线圈电流、电源配置等参数,再通过COMSOL软件将得到的各项参数带入,对现场条件进行磁-热耦合的仿真分析,验证计算数据的可行性;之后在SIMULINK仿真平台上搭建MFAC模型并与传统PID模型作比较,并将两种算法实际应用到现场观测加热效果。结果表明,将大型工件加热到目标温度700 ℃,采用MFAC算法加热的温度波动更小,稳定性更高,均匀性更好。

关键词: 中频感应加热, 12Cr2Mo1V钢, COMSOL有限元仿真, 无模型自适应控制算法

Abstract: For the heating and post-welding heat treatment of large-diameter thick-walled 12Cr2Mo1V steel, the medium-frequency induction heating method was adopted and the model-free adaptive control (MFAC) algorithm replacing the traditional PID algorithm was selected for temperature control. Firstly, the physical parameters of the workpiece were analyzed, and parameters such as heating frequency, coil current, and power configuration were calculated. Then, the obtained parameters were input into COMSOL software to simulate on-site conditions and perform magnetic-thermal coupled simulation analysis, validating the feasibility of the calculated data. Next, the MFAC architecture was constructed in the SIMULINK simulation platform and compared to the traditional PID method, and the two algorithms were actually applied to observe the heating effect in the field. The results show that when large workpieces are heated to the target temperature of 700 ℃, the temperature fluctuation is smaller, the stability is higher, and the uniformity is better.

Key words: medium frequency induction heating, 12Cr2Mo1V steel, COMSOL finite element simulation, model-free adaptive control algorithm

中图分类号:

TG161

高新勃, 覃庆良. 无模型自适应控制在大型12Cr2Mo1V钢热处理中的应用[J]. 金属热处理, 2024, 49(9): 290-296.

Gao Xinbo, Qin Qingliang. Application of model-free adaptive control in heat treatment of large 12Cr2Mo1V steel[J]. Heat Treatment of Metals, 2024, 49(9): 290-296.

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无模型自适应控制在大型12Cr2Mo1V钢热处理中的应用

Application of model-free adaptive control in heat treatment of large 12Cr2Mo1V steel

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