2195铝锂合金半球壳对流换热系数数值计算及淬火模拟

doi:10.13251/j.issn.0254-6051.2025.01.038

金属热处理 ›› 2025, Vol. 50 ›› Issue (1): 243-249.DOI: 10.13251/j.issn.0254-6051.2025.01.038

2195铝锂合金半球壳对流换热系数数值计算及淬火模拟

宋科锦¹, 杜玥², 付雪松¹, 康黎², 杜宝宪², 周文龙¹

1.大连理工大学材料科学与工程学院, 辽宁大连 116081;
2.北京航天材料及工艺研究所, 北京 100076

收稿日期:2024-07-15 修回日期:2024-10-28 出版日期:2025-01-25 发布日期:2025-03-12
通讯作者: 周文龙,教授,博士,E-mail:wlzhou@dlut.edu.cn
作者简介:宋科锦(2000—),男,硕士研究生,主要研究方向为铝锂合金材料,E-mail:kjsong2000@163.com。

Numerical calculation of convective heat transfer coefficient and quenching simulation of 2195 Al-Li alloy hemispherical shell

Song Kejin¹, Du Yue², Fu Xuesong¹, Kang Li², Du Baoxian², Zhou Wenlong¹

1. School of Materials and Engineering, Dalian University of Technology, Dalian Liaoning 116081, China;
2. Beijing Aerospace Materials and Technology Research Institute, Beijing 100076, China

Received:2024-07-15 Revised:2024-10-28 Online:2025-01-25 Published:2025-03-12

摘要/Abstract

摘要： 采用分析法和数值法相结合的方法,对2195铝锂合金半球壳的对流换热系数近似计算,分析空冷和水冷情况下对流换热系数随温度的变化规律。用ABAQUS有限元模拟软件,通过构建热力耦合模型,采用有限元方法对ø200 mm和ø100 mm的2195铝锂合金半球壳淬火过程进行模拟,分析淬火过程中的应力应变规律。结果表明,水冷过程中,铝锂合金半球壳的换热系数随工件表面温度由低到高,呈先增后降的趋势,并且峰值点出现在175 ℃左右;空冷过程中,对流换热系数随工件温度的升高而增大。淬火过程模拟结果表明,在半球壳口部产生应力集中现象,塑性应变主要发生在半球壳口部表面处,并且不同尺寸半球壳不同入水温度冷却后的应力、应变分布规律相似。

关键词: 对流换热系数, 2195铝锂合金, 热力耦合, 有限元模拟, 淬火

Abstract: By combining analytical and numerical methods, the convective heat transfer coefficient of 2195 aluminum lithium alloy hemispherical shell was approximately calculated, and the variation law of convective heat transfer coefficient with temperature under air cooling and water cooling conditions was analyzed. Using ABAQUS finite element simulation software, a thermo-mechanical coupling model was constructed, and the quenching process of the 2195 aluminum lithium alloy hemispherical shells with diameters of ø200 mm and ø100 mm was simulated by finite element method, and the stress and strain laws during the quenching process were analyzed. The results show that during the water cooling process, the heat transfer coefficient of the aluminum lithium alloy hemispherical shell increases first and then decreases with the surface temperature of the workpiece from low to high, and the peak point appears at around 175 ℃. During the air cooling process, the convective heat transfer coefficient increases with the increase of workpiece temperature. The simulation results of the quenching process indicate that stress concentration occurs at the mouth of the hemispherical shell, and plastic strain mainly occurs at the surface of the hemispherical shell mouth. The stress and strain distribution patterns of hemispherical shells with different sizes after cooling at different inlet water temperatures are similar.

Key words: convective heat transfer coefficient, 2195 aluminum lithium alloy, thermo-mechanical coupling, finite element simulation, quenching

中图分类号:

TG441.8

宋科锦, 杜玥, 付雪松, 康黎, 杜宝宪, 周文龙. 2195铝锂合金半球壳对流换热系数数值计算及淬火模拟[J]. 金属热处理, 2025, 50(1): 243-249.

Song Kejin, Du Yue, Fu Xuesong, Kang Li, Du Baoxian, Zhou Wenlong. Numerical calculation of convective heat transfer coefficient and quenching simulation of 2195 Al-Li alloy hemispherical shell[J]. Heat Treatment of Metals, 2025, 50(1): 243-249.

参考文献

[1]冯朝辉, 于娟, 郝敏, 等. 铝锂合金研究进展及发展趋势[J]. 航空材料学报, 2020, 40(1): 1-11.
Feng Chaohui, Yu Juan, Hao Min, et al. Research progress and development trend of aluminum-lithium alloys[J]. Journal of Aeronautical Materials, 2020, 40(1): 1-11.
[2]邓涛, 靳舜尧, 刘乐. 2024铝合金薄壁板材淬火过程建模仿真[J]. 塑性工程学报, 2021, 28(9): 207-216.
Deng Tao, Jin Shunyao, Liu Le. Modeling and simulation of quenching process of 2024 aluminum alloy thin-wall sheet[J]. Journal of Plasticity Engineering, 2021, 28(9): 207-216.
[3]Bazan F S V, Bedin L, Bozzoli F. Numerical estimation of convective heat transfer coefficient through linearization[J]. International Journal of Heat and Mass Transfer, 2016, 102: 1230-1244.
[4]陶文铨. 传热学[M]. 5版. 北京: 高等教育出版社, 2013.
[5]Elsafi A M, Ashouri M, Bahrami M. A similarity solution for laminar forced convection heat transfer from solid spheres[J]. International Journal of Heat and Mass Transfer, 2022, 196: 123310.
[6]Li H P, Zhao G Q, Niu S T, et al. Inverse heat conduction analysis of quenching process using finite-element and optimization method[J]. Finite Elements in Analysis and Design, 2006, 42(12): 1087-1096.
[7]Samer A, Jalal F, Sary A, et al. Innovative algorithmic approach of determining the overall heat transfer coefficient of concentric tube heat exchangers[J]. International Communications in Heat and Mass Transfer, 2023, 148: 107077.
[8]Zhao K, Ren D, Wang B, et al. Investigation of the interfacial heat transfer coefficient of sheet aluminum alloy 5083 in warm stamping process[J]. International Journal of Heat and Mass Transfer, 2019, 132: 293-300.
[9]O'mahoney D, Browne D J. Use of experiment and an inverse method to study interface heat transfer during solidification in the investment casting process[J]. Experimental Thermal and Fluid Science, 2000, 22(3/4): 111-122.
[10]Fan Chunli, Sun Fengrui, Yang Li. A numerical method on inverse determination of heat transfer coefficient based on thermographic temperature measurement[J]. Chinese Journal of Chemical Engineering, 2008, 16(6): 901-908.
[11]Gu Jianfeng, Pan Jiansheng, Hu Mingjuan. The inverse heat conduction analysis of synthetical surface heat transfer coefficient during quenching process[C]//Asian Conference on Heat Treatment of Materials. 1998: 264-268.
[12]Kang L, Zhao G, Tian N, et al. Computation of synthetic surface heat transfer coefficient of 7B50 ultra-high-strength aluminum alloy during spray quenching[J]. Transactions of Nonferrous Metals Society of China, 2018, 28(5): 989-997.
[13]姚灿阳, 吴运新, 袁望姣. 表面换热系数对铝厚板淬火温度和应力演变影响的数值模拟[J]. 机械工程师, 2007(3): 58-60.
Yao Canyang, Wu Yunxin, Yuan Wangjiao. Numerical simulating the effect of surface heat transfer coefficient on evolvement of temperature and stress of thick aluminum alloy plate[J]. Mechanical Engineer, 2007(3): 58-60.
[14]王登田. 7050铝合金法兰盘表面淬火残余应力和拉伸断裂有限元分析[J]. 机械, 2017, 44(5): 33-36.
Wang Dengtian. The fracture finite element simulation analysis based on quenching residual stress of 7050 aluminum alloy flange parts surface and Johnson-Cook constitutive function[J]. Machinery, 2017, 44(5): 33-36.
[15]周小京, 郭晓琳, 东栋, 等. 6005A铝合金挤压型材在线淬火工艺仿真研究[J]. 航天制造技术, 2019(3): 7-13.
Zhou Xiaojing, Guo Xiaolin, Dong Dong, et al. Simulation study on on-line quenching process of 6005A aluminum alloy extruded profile[J]. Aerospace Manufacturing Technology, 2019(3): 7-13.
[16]戴晓元, 熊超宇. 数值模拟在铝合金淬火过程中的应用[J]. 金属热处理, 2019, 44(11): 195-203.
Dai Xiaoyuan, Xiong Chaoyu. Application of numerical simulation in quenching process of aluminum alloy[J]. Heat Treatment of Metals, 2019, 44(11): 195-203.
[17]董庆海. 太阳辐射对辐射空调系统传热计算和舒适性的影响[D]. 南京: 东南大学, 2022.
Dong Qinghai. Effect of solar radiation on heat transfer calculation and comfort of radiant system[D]. Nanjing: Southeast University, 2022.
[18]Marshall N. Heat exchange design handbook[J]. International Journal of Heat and Fluid Flow, 1983, 4(2): 77.
[19]Whitaker S. Forced convection heat transfer correlations for flow in pipes, past flat plates, single cylinders, single spheres, and for flow in packed beds and tube bundles[J]. AIChE Journal, 1972, 18(2): 361-372.
[20]Madireddi S, Krishnan K N, Reddy A S. Numerical analysis of heat transfer during quenching process[J]. Journal of the Institution of Engineers(India): Series C, 2018, 99(2): 217-222.
[21]Xiao B, Wang Q, Jadhav P, et al. An experimental study of heat transfer in aluminum castings during water quenching[J]. Journal of Materials Processing Technology, 2010, 210(14): 2023-2028.
[22]Incropera F P. Fundamentals of Heat and Mass Transfer[M]. John Wiley and Sons Inc, 2006.
[23]顾剑锋, 潘健生, 胡明娟. 淬火介质换热系数的计算机测算[J]. 热加工工艺, 1998(5): 13-14.
Gu Jianfeng, Pan Jiansheng, Hu Mingjuan. Computer measurement and calculation on heat transfer coefficient of quenchants[J]. Hot Working Technology, 1998(5): 13-14.

2195铝锂合金半球壳对流换热系数数值计算及淬火模拟

Numerical calculation of convective heat transfer coefficient and quenching simulation of 2195 Al-Li alloy hemispherical shell

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	黄威明, 周海安, 赵秋红, 许文兵, 于鑫泓, 冯以盛, 张云山, 赵而团. 热处理对51CrMnV弹簧钢力学性能和疲劳性能的影响[J]. 金属热处理, 2025, 50(1): 75-80.
[2]	李忠波, 胡海江, 何平, 任可, 袁清, 吴润. 淬火和回火温度对Cr-Mo系耐磨钢组织及力学性能的影响[J]. 金属热处理, 2025, 50(1): 88-96.
[3]	脱臣德, 高擎, 张勇伟, 史术华, 冯赞. 淬火工艺对500 MPa级热轧态海工钢组织与力学性能的影响[J]. 金属热处理, 2025, 50(1): 110-118.
[4]	高鑫, 李明东, 苏杰, 姜庆伟, 夏世洪, 张永强, 宁静. 两相区淬火温度对Cr-Mn-Si低合金钢组织及性能的影响[J]. 金属热处理, 2025, 50(1): 119-125.
[5]	赵晓宇, 张铮, 杨慧君, 石晓辉, 张敏, 乔珺威. 300M钢等温淬火相变特性及力学性能[J]. 金属热处理, 2025, 50(1): 173-179.
[6]	严昊明, 于朋翰, 于兴福. 高端数控机床导轨用灰铸铁感应淬火裂纹成因分析[J]. 金属热处理, 2025, 50(1): 282-286.
[7]	任鹏帅, 秦凤, 周骞, 赵雷杰, 崔护, 彭子奥, 武常生. 等温淬火对含铝无碳化物贝氏体钢组织和性能的影响[J]. 金属热处理, 2024, 49(9): 103-109.
[8]	陈岩, 裴悦涵, 张闯, 宋华, 廉法博, 关士学, 汪洋, 王晓雪. 6063铝合金的固溶-风淬-时效工艺[J]. 金属热处理, 2024, 49(9): 125-131.
[9]	马蓼奕, 董志, 杨立新, 李世键, 崔晶, 康冲. 淬火转移时间对16CrSiNi钢回火组织和性能的影响[J]. 金属热处理, 2024, 49(9): 198-203.
[10]	李朝青, 张伟, 李瑶. 井式炉渗碳淬火钢件表面炭黑问题分析[J]. 金属热处理, 2024, 49(9): 265-267.
[11]	母舰, 吴和保, 张讯, 李小龙, 何寅, 李建军. 基于有限元模拟的无缝钢管穿孔顶头失效分析及激光表面复合处理[J]. 金属热处理, 2024, 49(9): 284-289.
[12]	臧岩, 朱莹光, 张弛, 安涛, 刘文月. QLT热处理对5.5Ni钢显微组织和拉伸性能的影响[J]. 金属热处理, 2024, 49(8): 88-93.
[13]	赵秀华, 张春宝, 王佩璋, 沈国立, 刘荣格. 轴承套圈的矫形模压感应淬火[J]. 金属热处理, 2024, 49(8): 156-159.
[14]	孙昭琦, 李涛, 韩强, 张行刚, 白岩松, 高志敏. 淬火工艺对28MnCrMoRE油井管钢显微组织及硬度的影响[J]. 金属热处理, 2024, 49(8): 160-164.
[15]	陈建礼, 楚宝帅, 赵志刚. 低碳耐蚀模具钢0Cr13NiN的组织性能[J]. 金属热处理, 2024, 49(8): 165-169.