Heat Treatment of Metals ›› 2021, Vol. 46 ›› Issue (11): 232-235.DOI: 10.13251/j.issn.0254-6051.2021.11.041

• SURFACE ENGINEERING • Previous Articles     Next Articles

Effect of real TGO interface topography on interface stress of thermal barrier coatings

Guo Huimin1, Li Bo1, Zhang Liqun1, Tao Jinglei1, Huang Wei1, Pei Xiuyuan1, Xiao Junfeng2, Nan Qing2   

  1. 1. Huaneng Suzhou Cogeneration Co., Ltd., Suzhou Jiangsu 215129, China;
    2. Xi'an Thermal Power Research Institute Co., Ltd., Xi'an Shaanxi 710054, China
  • Received:2021-07-10 Online:2021-11-25 Published:2021-12-08

Abstract: Effect of real thermally growth oxide (TGO) interface topography on interface stress of thermal barrier coatings on the surface of first-stage blade of a heavy-duty gas turbine was studied by using finite element analysis software MSC.MARC. The results show that in the top coat (TC) layer at the TC/TGO interface, the tensile stress in normal stress σ22 is located in the trough area, and the compressive stress is located in the peak area; while in the bond coat (BC) layer at the BC/TGO interface, the σ22 stress distribution is opposite to that of the TC layer. The σ12 stress distribution of the BC layer is the same as that of the TC layer, the distribution of shear stress σ12 in the TC layer is that the stress direction on the left side of the trough is negative, and that on the right side is positive. The normal stress σ22 at the peak and trough in the TGO increases with the thickness increase of the TGO; and when the thickness of TGO is constant, with the increase of the amplitude of the BC/TGO interface, the σ22 stress in TGO and BC increases.

Key words: thermal barrier coatings, interface stress, thermally growth oxide (TGO), finite element analysis

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