Heat Treatment of Metals ›› 2022, Vol. 47 ›› Issue (4): 263-267.DOI: 10.13251/j.issn.0254-6051.2022.04.045

• TEST AND ANALYSIS • Previous Articles     Next Articles

Formation mechanism of quenching cracks in branch-shaped structure of steering knuckle forgings

Yang Jie1, Wang Xi2, Zhou Jie2, Wu Jianxiang1, Qu Zhiyuan2, Dai Heping1, Peng Haijun3   

  1. 1. Hubei Tri-Ring Forging Co., Ltd., Xiangyang Hubei 441700, China;
    2. College of Materials Science and Engineering, Chongqing University, Chongqing 400044, China;
    3. Chongqing Jiepin Technology Co., Ltd., Chongqing 401329, China
  • Received:2021-12-27 Revised:2022-01-29 Online:2022-04-25 Published:2022-05-19

Abstract: Cause of quenching cracks of the 42CrMo steering knuckle forging was studied by analyzing microstructure of the the forging shape and crack area, and combined with the numerical simulation of the quenching and forging stages. The results show that the shape of the steering knuckle is complex, and the cross-section changes drastically, so it is easy to produce stress concentration during quenching at the connection between the fork and the flange during quenching, and the fillet size at this place is within the dangerous size range, resulting in easier to form transverse cracks. In addition, the direction of the metal streamline is parallel to the length direction of the single branch, and there are inclusions along the direction of the metal streamline, resulting in low longitudinal mechanical properties and prone to longitudinal cracks.

Key words: 42CrMo steel, steering knuckle, quenching crack, metal streamline, numerical simulation

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