Numerical simulation on die quenching process of 9310 steel spiral bevel gear

doi:10.13251/j.issn.0254-6051.2022.05.041

Abstract

Abstract: Thermal-phase transformation-strain/stress multi-physical coupled model was established for die quenching process of 9310 steel spiral bevel gear by finite element software, and the numerical simulation of die quenching process was carried out. The results show that the design of mold has significant effect on die quenching distortion. The distortion of gear is obviously reduced by optimization of assembly dimensions and pressure angle of the mold. The eccentricity of upper and lower mold causes the distortion of gear, while it can be avoided by adjustment of core mold dimensions.

Key words: 9310 steel, spiral bevel gear, die quenching, numerical simulation, heat treatment distortion

CLC Number:

TG142.3

Tang Menglan, Wu Yixuan, Tong Daming, Gu Jianfeng. Numerical simulation on die quenching process of 9310 steel spiral bevel gear[J]. Heat Treatment of Metals, 2022, 47(5): 234-240.

References

[1]张光荣. 控制畸变的模压淬火技术与装备[J]. 金属热处理, 2012, 37(7): 138-141.
Zhang Guangrong. Press quenching technology and equipment for distortion control[J]. Heat Treatment of Metals, 2012, 37(7): 138-141.
[2]刘赣华, 邹洋, 钱锦年. 压力淬火对弧齿锥齿轮齿形影响仿真研究[J]. 机械设计与制造, 2018(5): 141-143, 147.
Liu Ganhua, Zou Yang, Qian Jinnian. Simulation of the tooth profile of spiral bevel gears with pressure quenching[J]. Machinery Design and Manufacture, 2018(5): 141-143, 147.
[3]Ju D Y, Liu C, Inoue T. Numerical modeling and simulation of carburized and nitrided quenching process[J]. Journal of Materials Processing Technology, 2003, 143-144: 880-885.
[4]Deng X, Ju D. Modeling and simulation of quenching and tempering process in steels[J]. Physics Procedia, 2013, 50: 368-374.
[5]Chen X, Xiao N, Li D, et al. The finite element analysis of austenite decomposition during continuous cooling in 22MnB5 steel[J]. Modelling and Simulation in Materials Science and Engineering, 2014, 22(6): 065005.
[6]任素红. 圆柱齿轮渗碳淬火过程的有限元分析[D]. 大连: 大连理工大学, 2017.
Ren Suhong. FEA of carburizing-quenching process of cylinderical gear[D]. Dalian: Dalian University of Technology, 2017.
[7]刘志新, 刘宪冬, 曹风角, 等. 20CrMnMo齿轮渗碳淬火组织场及硬度场的数值模拟[J]. 热加工工艺, 2013, 42(6): 204-207.
Liu Zhixin, Liu Xiandong, Cao Fengjiao, et al. Numerical simulation of structure field and hardness field on carburizing and quenching process of 20CrMnMo gear[J]. Hot Working Technology, 2013, 42(6): 204-207.
[8]张映桃. 螺旋锥齿轮模压淬火变形机理及控制研究[D]. 重庆: 重庆大学, 2017.
Zhang Yingtao. Studies on mechanism and control of die quenching deformation for spiral bevel gear[D]. Chongqing: Chongqing University, 2017.
[9]侯兴隆. 锥齿轮淬火变形控制的数值模拟研究[D]. 哈尔滨: 哈尔滨工程大学, 2017.
Hou Xinglong. Numerical simulation on quenching deformation control of bevel gear[D]. Harbin: Harbin Engineering University, 2017.
[10]陆海龙. 锥齿轮模压淬火变形分析及淬火工艺研究[D]. 银川: 宁夏大学, 2014.
Lu Hailong. The deformation analysis and die quenching process of bevel gear[D]. Yinchuan: Ningxia University, 2014.
[11]丁立勇. 强约束条件下伞齿轮淬火工艺仿真及其变形控制[D]. 哈尔滨: 哈尔滨工业大学, 2012.
Ding Liyong. Numerical simulation of quenching process of bevel gear under strong constrained condition and distortion minimization[D]. Harbin: Harbin Institute of Technology, 2012.
[12]刘晓晖, 韩利战, 顾剑锋, 等. 热处理模拟软件Thermal Prophet的开发与应用[J]. 金属热处理, 2012, 37(2): 115-118.
Liu Xiaohui, Han Lizhan, Gu Jianfeng, et al. Development and application of heat treatment simulation software: Thermal Prophet[J]. Heat Treatment of Metals, 2012, 37(2): 115-118.
[13]姚新. 数值模拟在大模块及轴承钢淬火研究中的应用[D]. 上海: 上海交通大学, 2003.
Yao Xin. The application of computer simulation on the quenching of large-sized mould blocks and bearing steel[D]. Shanghai: Shanghai Jiao Tong University, 2003.

[1]	Guo Shuo, Fan Zhenyu, Wang Huizhen, Zhou Leyu, Zhai Yuewen. Phase transformation law of H13 steel and numerical simulation of vacuum heat treatment for dies [J]. Heat Treatment of Metals, 2022, 47(5): 71-75.
[2]	Hu Wanting, Yu Limin, Zhu Hongwei, Gao Qi, Ye Mao. Finite element simulation of heat treatment distortion of precision parts with internal thread [J]. Heat Treatment of Metals, 2022, 47(5): 241-245.
[3]	Yang Jie, Wang Xi, Zhou Jie, Wu Jianxiang, Qu Zhiyuan, Dai Heping, Peng Haijun. Formation mechanism of quenching cracks in branch-shaped structure of steering knuckle forgings [J]. Heat Treatment of Metals, 2022, 47(4): 263-267.
[4]	Fang Xiurong, Liu Liu, Xu Huihui, Gao Yang. Effect of pre-heat treatment before carburizing on distortion of gear shaft made of 17CrNiMo6 steel [J]. Heat Treatment of Metals, 2022, 47(3): 113-118.
[5]	Long Liang, Hu Qixian, Luo Yun, Zheng Hongxiang, Wang Yujie. Optimization design of anti-distortion tooling for local heat treatment of large welded vessels [J]. Heat Treatment of Metals, 2022, 47(3): 234-238.
[6]	Lu Rui, Ke Wenmin, Kuang Qiao, Rao Liangbin, Ding Qi, Lu Jinxiang. Heat treatment distortion control of aero-engine output shaft made of 16Ni3CrMoE steel [J]. Heat Treatment of Metals, 2022, 47(2): 168-172.
[7]	Cai Xianjie, Wu Boya, Zuo Pengpeng, Li Junwan, Guo Wei. Thermal fatigue failure behavior of die-casting insert [J]. Heat Treatment of Metals, 2022, 47(2): 250-256.
[8]	Li Dongsheng, Zhao Enxu, Wang Wei, Tan Li, Zhang Junpeng, Tian Zhenyu. High temperature constitutive model and dynamic recrystallization model of IN690 alloy [J]. Heat Treatment of Metals, 2021, 46(8): 8-14.
[9]	Yi Huaqing, Liu Ke, Su Zhen, Yang Bing, Shu Bing, Luo Zixiang. Construction and numerical simulation of BH compound carburizing control system [J]. Heat Treatment of Metals, 2021, 46(7): 212-217.
[10]	Guo Shirui, Zhang Shihao, Che Jiangning, Cui Lujun, Zheng Bo. Numerical simulation of surface laser quenching and microstructure and properties of 420B stainless steel dental chisel [J]. Heat Treatment of Metals, 2021, 46(4): 147-151.
[11]	Yin Heping, Yin Minjie. Optimization of heat treatment process of SCM420 steel planetary gear for industrial robot [J]. Heat Treatment of Metals, 2021, 46(3): 104-108.
[12]	Wang Linchun, Wu Yongqiang, Wang Kaikun, Li Heng. Numerical simulation of heat treatment for 3Cr2NiMo steel module bulk after forging [J]. Heat Treatment of Metals, 2021, 46(3): 184-190.
[13]	Xue Xuan, Shen Gang, Yang Xingyun, Gu Jianfeng, Wang Jing, Zhang Weimin. Development and application of mesomechanical modeling and simulation software for polycrystalline materials [J]. Heat Treatment of Metals, 2021, 46(2): 204-208.
[14]	Wang Tong, Lu Wenlin, Li Qing, Du Chunhui, Chen Xuyang, Xue Danruo. Numerical simulation and analysis of vacuum heating temperature field of hydrogen treatment furnace [J]. Heat Treatment of Metals, 2021, 46(2): 209-212.
[15]	Zhang Zhanzhan, Ning Jiaqing, Zuo Lingli, Liao Haiyang. Effect of process parameters on interfacial microstructure of WC particle reinforced surface composite and steel substrate [J]. Heat Treatment of Metals, 2021, 46(11): 131-136.