Heat Treatment of Metals ›› 2021, Vol. 46 ›› Issue (5): 235-241.DOI: 10.13251/j.issn.0254-6051.2021.05.041

• TEST AND ANALYSIS • Previous Articles     Next Articles

Influence mechanisms of instantaneous overheating on fracture and precipitate distortion of high chromium nickel austenitic steel

Che Pengcheng1,2, Shao Wenzhu1, Cheng Yi3, Wang Shuo3, Xu Hang3, Li Xianshuang3, Tan Shuping3   

  1. 1. School of Materials Science and Engineering, Harbin Institute of Technology, Harbin Heilongjiang 150001, China;
    2. Harbin Electric Power Generation Equipment National Engineering Research Center Co., Ltd., Harbin Heilongjiang 150028, China;
    3. State Key Laboratory of Efficient and Clean Coal-Fired Utility Boilers, Harbin Boiler Company Limited, Harbin Heilongjiang 150046, China
  • Received:2020-10-25 Online:2021-05-25 Published:2021-07-21

Abstract: Cracks were found in the sealing weld between the reheater tube (22Cr-15Ni steel) and the sleeve (18Cr-8Ni-Nb steel) during the test tube screen pressure test in a power plant. The cracking cause was studied through macro and micro methods, including macro-analysis of the sample tube, metallographic analysis of the crack, and SEM/EDS analysis of the fracture and precipitates. The results indicate that near the failure site there are obvious traces of mechanical stress input and weld stress concentration, meanwhile the welding heat input causes local microstructure overheating, and the abnormal growth of M23C6 globular precipitate causes microscopic tensile stress. Finally, the combination of the above reasons causes that the mechanical stress is input from the stress concentration to produce microcracks that propagate along the overheating-weakened grain boundary. Such cracks coalesce with the microcracks generated by the matrix precipitates and eventually propagate into a circumferential fracture. The wind with pressure erupts and leads to the distortion and fragmentation of the globular precipitates, finally pits on surface and internal dendritic crystal of M23C6 globular precipitates come to appear.

Key words: instantaneous overheating, crack, stress concentration, M23C6 phase, distortion and fracture

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