Research progress of annealed strip flatness optimization technology for cold-rolled ultra-high-strength steel

doi:10.13251/j.issn.0254-6051.2022.11.040

Abstract

Abstract: Equipment configuration and development of the continuous annealing line was briefly introduced, and the development direction for annealed strip flatness optimization technology of cold-rolled ultra-high-strength steel was analyzed. For the problem of strip flatness, based on the analysis of the evolution mechanism of flatness during annealing process, the flatness optimization technology from the aspects of heating zone flatness optimization, cooling zone flatness optimization, skin-pass zone flatness optimization, annealing tension system optimization and furnace roll profile optimization was summarized. The effect of incoming strip flatness, annealing tension, annealing process, rapid heating and cooling technology, temperature uniformity along the width of the strip, furnace roll profile and skin-pass process on strip flatness of continuous annealing line was pointed out, which played an important guiding role in mastering the key process technology of strip flatness control in the continuous annealing process of ultra-high-strength steel and improving the core competitiveness of enterprises. Finally, the development trend of continuous annealing technology was also prospected.

Key words: ultra-high-strength steel, continuous annealing line, strip flatness, control technology, influencing factor

CLC Number:

T-19
TG15

Zhang Liyang, Wan Zhaotang, Zhang Wenjun. Research progress of annealed strip flatness optimization technology for cold-rolled ultra-high-strength steel[J]. Heat Treatment of Metals, 2022, 47(11): 230-237.

References

[1]李光瀛, 马鸣图. 我国汽车板生产现状及展望[J]. 轧钢, 2014, 31(4): 22-32.
Li Guangying, Ma Mingtu. Auto steels production in China - Status and prospect[J]. Steel Rolling, 2014, 31(4): 22-32.
[2]陈向国. 钢铁行业力争在“十四五”期间提前碳达峰[J]. 节能与环保, 2021(4): 24-26.
Chen Xiangguo. The iron and steel industry strives to reach the carbon peak in advance during the "14th Five-Year Plan" period[J]. Energy Conservation and Environmental Protection, 2021(4): 24-26.
[3]刘清梅, 封娇洁. 汽车轻量化条件下先进高强钢的发展及现状[J]. 轧钢, 2020, 37(4): 65-70, 90.
Liu Qingmei, Feng Jiaojie. Development and current situation of advanced high-strength steel under the condition of automobile light weight[J]. Steel Rolling, 2020, 37(4): 65-70, 90.
[4]上官方钦, 周继程, 王海风, 等. 气候变化与钢铁工业脱碳化发展[J]. 钢铁, 2021, 56(5): 1-6.
Shangguan Fangqin, Zhou Jicheng, Wang Haifeng, et al. Climate change and decarbonization development of steel industry[J]. Iron and Steel, 2021, 56(5): 1-6.
[5]金学军, 龚煜, 韩先洪, 等. 先进热成形汽车钢制造与使用的研究现状与展望[J]. 金属学报, 2020, 56(4): 411-428.
Jin Xuejun, Gong Yi, Han Xianhong, et al. A review of current state and prospect of the manufacturing and application of advanced hot stamping automobile steels[J]. Acta Metallurgica Sinica, 2020, 56(4): 411-428.
[6]张南, 张瑞坤, 刘仁东, 等. 拉深成形工艺对1180 MPa级超高强钢抗延迟断裂性能的影响[J]. 上海金属, 2021, 43(1): 60-66.
Zhang Nan, Zhang Ruikun, Liu Rendong, et al. Influence of deep drawing process on delayed fracture resistance performance of 1180 MPa grade ultra-high-strength steel[J]. Shanghai Metals, 2021, 43(1): 60-66.
[7]张清东, 刘赟赟, 周晓敏, 等. 带钢在连续退火过程中的板形屈曲变形原因分析[J]. 上海金属, 2005(4): 27-29, 33.
Zhang Qingdong, Liu Yunyun, Zhou Xiaomin, et al. Research on strip profile buckling deformation during continuous annealing process[J]. Shanghai Metals, 2005(4): 27-29, 33.
[8]张利祥, 李俊, 张理扬. 连续退火/热镀锌带钢瓢曲机理研究[J]. 金属热处理, 2012, 37(3): 77-80.
Zhang Lixiang, Li Jun, Zhang Liyang. Spooning distortion mechanism of strip during continuous annealing and hot galvanizing[J]. Heat Treatment of Metals, 2012, 37(3): 77-80.
[9]张利祥, 李俊, 张理扬. 连续退火机组带钢瓢曲临界张力的研究[J]. 钢铁, 2012, 47(6): 42-45.
Zhang Lixiang, Li Jun, Zhang Liyang. Study on strip critical buckling tensile in continuous annealing line[J]. Iron and Steel, 2012, 47(6): 42-45.
[10]刘丹, 张民. 薄宽规格冷轧汽车板退火板形的改善[J]. 轧钢, 2012, 29(6): 59-61.
Liu Dan, Zhang Min. Shape improvement of cold rolled thin-wide sheet for automobile during annealing[J]. Steel Rolling, 2012, 29(6): 59-61.
[11]李广林, 胡志远, 侍爱臣, 等. 带钢横向厚度控制不均对退火板形的影响分析[J]. 中国冶金, 2015, 25(5): 40-42.
Li Guanglin, Hu Zhiyuan, Shi Aichen, et al. Effect analysis of the non-uniform control of transverse thickness to the annealed shape of strip[J]. China Metallurgy, 2015, 25(5): 40-42.
[12]任新意, 高慧敏, 唐伟, 等. 基于模式识别的超宽带钢初始板形与连退跑偏[J]. 钢铁, 2016, 51(8): 49-54.
Ren Xinyi, Gao Huimin, Tang Wei, et al. Ultra wide strip wandering in continuous annealing furnace and initial shape based on pattern recognition[J]. Iron and Steel, 2016, 51(8): 49-54.
[13]王云祥. 连退过程中板形演变与综合控制技术的研究[D]. 秦皇岛: 燕山大学, 2018.
Wang Yunxiang. Research on the shape evolution of strip and its comprehensive control technology during the continuous annealing process[D]. Qinhuangdao: Yanshan University, 2018.
[14]何建锋, 王鲁, 李庆胜. 连续退火机组缓冷炉带钢瓢曲原因分析[J]. 宝钢技术, 2020(2): 26-31.
He Jianfeng, Wang Lu, Li Qingsheng. Cause analysis of strip heat buckling in slow cooling furnace of continuous annealing line[J]. Baosteel Technology, 2020(2): 26-31.
[15]李靖, 万军, 任新意, 等. 高强集装箱板平整轧制研究与实践[J]. 轧钢, 2018, 35(6): 74-76.
Li Jing, Wan Jun, Ren Xinyi, et al. Research and practice of skin pass rolling for high strength handling container plate[J]. Steel Rolling, 2018, 35(6): 74-76.
[16]李靖, 齐海峰, 高岩, 等. 汽车罐用高强钢平整问题分析与对策[J]. 金属制品, 2019, 45(2): 49-52.
Li Jing, Qi Haifeng, Gao Yan, et al. Analysis and countermeasures of level problem in high strength steel for automobile tank[J]. Metal Products, 2019, 45(2): 49-52.
[17]李靖, 关军, 任志超, 等. 高强双相钢DP1180的平整轧制[J]. 中国冶金, 2020, 30(8): 74-76.
Li Jing, Guan Jun, Ren Zhichao, et al. Skin pass rolling of high strength steel DP1180[J]. China Metallurgy, 2020, 30(8): 74-76.
[18]崔忠宝, 谢久明, 周学均, 等. CVC六辊平整机轧制高强钢实践研究[J]. 机械设计, 2020, 37(S1): 259-261.
Cui Zhongbao, Xie Jiuming, Zhou Xuejun, et al. Practical research on rolling high strength steel by CVC six roller skin pass mill[J]. Journal of Machine Design, 2020, 37(S1): 259-261.
[19]王德顺. 本钢浦项连续退火机组介绍[J]. 轧钢, 2007(4): 34-37.
Wang Deshun. Introduction of continuous annealing line of Benxi Iron & Steel Co. [J]. Steel Rolling, 2007(4): 34-37.
[20]宋永丰. 一条先进的连续退火机组[J]. 一重技术, 2009(2): 4-6.
Song Yongfeng. A continuous annealing line in state-of-the-art[J]. CFHI Technology, 2009(2): 4-6.
[21]李春明. 镀锡基板与汽车板连续退火机组主要技术区别[J]. 轧钢, 2011, 28(5): 41-45.
Li Chunming. Main technique difference of continuous annealing line between automobile steel plate and tinning black plate[J]. Steel Rolling, 2011, 28(5): 41-45.
[22]丁勇生, 李佳, 王文浩. 汽车板连续退火机组工艺布置与设备配置探讨[J]. 冶金设备, 2011, 188: 36-38, 45.
Ding Yongsheng, Li Jia, Wang Wenhao. Discussion on process arrangement and equipment configuration for auto sheet continuous annealing line[J]. Metallurgical Equipment, 2011, 188: 36-38, 45.
[23]刘冬林. 先进高强钢连续退火机组设备选型[J]. 科学时代, 2014(8): 1-2.
Liu Donglin. Equipment selection of continuous annealing unit for advanced high strength steel[J]. Kexue Shidai, 2014(8): 1-2.
[24]何召龙, 许鹏, 王晓雷, 等. 连续退火过程中带钢板形演变规律及其影响因素[J]. 塑性工程学报, 2020, 27(4): 170-178.
He Zhaolong, Xu Peng, Wang Xiaolei, et al. Evolution law of strip shape and its influencing factors during continuous annealing[J]. Journal of Plasticity Engineering, 2020, 27(4): 170-178.
[25]王晓雷, 何召龙, 许鹏, 等. 连续退火过程带钢板形演变模型及其应用研究[J]. 燕山大学学报, 2020, 44(2): 108-115.
Wang Xiaolei, He Zhaolong, Xu Peng, et al. Steel plate shape evolution model and its application in continuous annealing process[J]. Journal of Yanshan University, 2020, 44(2): 108-115.
[26]白振华, 李涛, 崔亚亚, 等. 四辊平整机组复杂浪形控制技术[J]. 钢铁, 2015, 50(2): 43-47.
Bai Zhenhua, Li Tao, Cui Yaya, et al. Control technology of complex wave for 4-high temper mill[J]. Iron and Steel, 2015, 50(2): 43-47.
[27]晏晓华. 宝钢连续退火机组加热炉带温控制技术[J]. 控制工程, 2004(2): 44-47.
Yan Xiaohua. Heating furnace strip temperature control of continuous annealing line in Baosteel[J]. Control Engineering of China, 2004(2): 44-47.
[28]何剑锋, 罗文钦, 汪友国, 等. 1800 mm连续加热炉CPU板温控制及实践[J]. 宝钢技术, 2007(3): 6-8.
He Jianfeng, Luo Wenqin, Wang Youguo, et al. CPU strip temperature control for 1800 mm continuous annealing furnace[J]. Baosteel Technology, 2007(3): 6-8.
[29]陈战锋, 罗年高, 孟晓涛, 等. 薄规格热镀锌带钢板形控制实践[J]. 工业炉, 2021, 43(3): 31-33.
Chen Zhanfeng, Luo Niangao, Meng Xiaotao, et al. Practice on shape control of thin hot dip galvanized strip[J]. Industrial Furnace, 2021, 43(3): 31-33.
[30]张久林. 带钢宽度方向温度均匀性控制的诱导加热技术[J]. 工业炉, 2021, 43(4): 17-19.
Zhang Jiulin. Induction heating technology for temperature uniformity control in strip width direction[J]. Industrial Furnace, 2021, 43(4): 17-19.
[31]张勇. 300系不锈钢带低温退火力学性能和板形研究[D]. 包头: 内蒙古科技大学, 2015.
Zhang Yong. Research of low temperature annealing mechanical properties and plate flatness on 300 series stainless steel strip[D]. Baotou: Inner Mongolia University of Science and Technology, 2015.
[32]张修成, 卢禹龙, 张建军. 硅钢连退机组带钢板形不良原因分析与改进[J]. 热处理技术与装备, 2017, 38(3): 16-20.
Zhang Xiucheng, Lu Yulong, Zhang Jianjun. Cause analysis and improvement of shape defect for silicon steel in continuous annealing line[J]. Heat Treatment Technology and Equipment, 2017, 38(3): 16-20.
[33]马云龙, 高振宇, 罗理, 等. 硅钢在连续退火机组浪形缺陷的控制[J]. 鞍钢技术, 2013(3): 49-52.
Ma Yunlong, Gao Zhenyu, Luo Li, et al. Control of waviness defects of silicon steel in continuous annealing line[J]. Angang Technology, 2013(3): 49-52.
[34]包仁人, 张杰, 李洪波, 等. 非对称板形对连续退火炉内带钢跑偏的影响[J]. 钢铁, 2015, 50(5): 34-37.
Bao Renren, Zhang Jie, Li Hongbo, et al. Influence of asymmetric flatness errors on strip wandering in continuous annealing lines[J]. Iron and Steel, 2015, 50(5): 34-37.
[35]白振华, 陈双玉, 钱承, 等. 连续退火过程带钢跑偏模型及其影响因素[J]. 塑性工程学报, 2016, 23(2): 28-34.
Bai Zhenhua, Chen Shuangyu, Qian Cheng, et al. Model and influencing factors of strip running deviation in CAPL[J]. Journal of Plasticity Engineering, 2016, 23(2): 28-34.
[36]张清东, 林潇, 曹强, 等. 冷轧高强钢板淬火过程板形瓢曲缺陷演变规律研究[J]. 金属学报, 2017, 53(4): 385-396.
Zhang Qingdong, Lin Xiao, Cao Qiang, et al. Flatness defect evolution of cold-rolled high strength steel strip during quenching process[J]. Acta Metallurgica Sinica, 2017, 53(4): 385-396.
[37]卢秉仲, 张霞, 王亚东. 薄规格超宽幅汽车板连退热瓢曲控制和优化[J]. 轧钢, 2018, 35(3): 37-40.
Lu Bingzhong, Zhang Xia, Wang Yadong. Control and optimization of heat buckle of ultra-wide and thin-gauge autobody sheet in annealing line[J]. Steel Rolling, 2018, 35(3): 37-40.
[38]李耀强, 吴鑫, 王印周, 等. 吉帕级超高强钢高氢快冷及水淬工艺关键技术的开发与应用[Z]. 邯郸钢铁集团有限责任公司, 2020.
Li Yaoqiang, Wu Xin, Wang Yinzhou, et al. Development and application of key technologies of high hydrogen fast cooling and water quenching for gigapa-grade ultra-high strength steel[Z]. Handan Iron and Steel Group Co., Ltd., 2020.
[39]徐乐江, 李俊, 王利, 等. 先进高强(超高强)薄带钢产品、工艺与装备一体化技术研发[Z]. 宝山钢铁股份有限公司, 2011.
Xu Lejiang, Li Jun, Wang Li, et al. Research and development of advanced high-strength (ultra-high-strength) thin strip steel products, process and equipment integration technology[Z]. Baoshan Iron and Steel Co., Ltd., 2011.
[40]潘勋平, 杨杰. 连续退火机组辊冷技术及板温控制[J]. 宝钢技术, 2001(5): 39-43.
Pan Xunping, Yang Jie. Roll quench technology and strip temperature control in CAL[J]. Baosteel Technology, 2001(5): 39-43.
[41]辜蕾钢, 徐文章. 冷轧带钢连续退火冷却技术及建设的连续退火机组[J]. 钢铁技术, 2007(5): 13-17.
Gu Leigang, Xu Wenwen. Continuous annealing cooling technology and construction of continuous annealing line for cold-rolled strip[J]. Iron and Steel Technology, 2007(5): 13-17.
[42]严祖虬, 张丹元. 1550 mm连退机组退火炉水冷辊冷却模型控制优化[J]. 冶金自动化, 2009, 33(S1): 412-413.
Yan Zuqiu, Zhang Danyuan. Optimization of cooling model control of annealing furnace water-cooled rolls in 1550 mm continuous withdrawal unit[J]. Metallurgical Industry Automation, 2009, 33(S1): 412-413.
[43]李文超, 李正团, 唐嘉悦, 等. 连续退火机组平整段设备选型研究[C]//2016年全国轧钢生产技术会议论文集. 中国金属学会, 贵阳, 2016.
Li Wenchao, Li Zhengtuan, Tang Jiayue, et al. Research on equipment selection in the leveling section of continuous annealing unit[C]//Proceedings of the 2016 National Conference on Rolling Production Technology. Chinese Society for Metals, Guiyang, 2016.
[44]王碧. 不锈钢冷轧退火板的板形控制技术研究[J]. 特钢技术, 2020, 26(2): 41-44.
Wang Bi. Shape controlling technology of cold rolled and annealed stainless steel strip[J]. Special Steel Technology, 2020, 26(2): 41-44.
[45]黄才铨. 宝钢1550连续退火机组平整机延伸率控制技术[J]. 冶金自动化, 2004, 28(1): 30-34.
Huang Caiquan. Elongation control technique for Baosteel 1550 mm CAL temper mill[J]. Metallurgical Industry Automation, 2004, 28(1): 30-34.
[46]杜国强, 袁文振, 张宝平, 等. 连续退火机组带钢板形翘曲控制[J]. 中国冶金, 2016, 26(12): 44-48.
Du Guoqiang, Yuan Wenzhen, Zhang Baoping, et al. Buckling control for strip steel in continuous annealing line[J]. China Metallurgy, 2016, 26(12): 44-48.
[47]秦红霞, 宋军涛, 李强, 等. 金刚石内圆刀片用不锈钢冷轧带材板形和力学性能的控制[J]. 金属功能材料, 2020, 27(6): 46-50.
Qin Hongxia, Song Juntao, Li Qiang, et al. Control of shape and mechanical properties of cold rolled stainless steel strip for inner round blade of diamond[J]. Metallic Functional Materials, 2020, 27(6): 46-50.
[48]齐海峰, 李靖, 唐伟, 等. 极薄规格退火板羽痕缺陷影响因素与控制措施[J]. 轧钢, 2021, 38(2): 86-89, 93.
Qi Haifeng, Li Jing, Tang Wei, et al. Influencing factors and control measures of feather mark defects on the surface of ultra-thin gauge annealed sheet[J]. Steel Rolling, 2021, 38(2): 86-89, 93.
[49]高轶颉. 冷轧连续退火机组张力在线控制的研究[D]. 石家庄: 河北科技大学, 2013.
Gao Yijie. Research on tension control online continuous annealing line for cold rolling[D]. Shijiazhuang: Hebei University of Science and Technology, 2013.
[50]麻永林, 李志峰, 邢淑清, 等. 退火张力对冷轧SUS304不锈钢带力学性能和残余应力的影响[J]. 塑性工程学报, 2014, 21(5): 116-120.
Ma Yonglin, Li Zhifeng, Xing Shuqing, et al. Effect of annealing tension on mechanical properties and residual stress of cold rolling SUS304 stainless steel strip[J]. Journal of Plastic Engineering, 2014, 21(5): 116-120.
[51]白振华, 王瑞, 张岩岩, 等. 连退过程中带钢板形在线控制技术[J]. 钢铁, 2016, 51(2): 62-66.
Bai Zhenhua, Wang Rui, Zhang Yanyan, et al. Shape online control technique of steel strip in continuous annealing process[J]. Iron and Steel, 2016, 51(2): 62-66.
[52]Bai Z H, Wang R, Chen S Y, et al. Online shape prediction and control technology of cold rolled strip during continuous annealing[J]. Ironmaking and Steelmaking, 2015, 42(10): 791-796.
[53]白振华, 王云祥, 王瑞, 等. 连续退火机组炉内炉辊辊型综合优化技术[J]. 中国机械工程, 2017, 28(14): 1759-1763.
Bai Zhenhua, Wang Yunxiang, Wang Rui, et al. Comprehensive optimization technology of roller profiles in continuous annealing furnaces[J]. China Mechanical Engineering, 2017, 28(14): 1759-1763.
[54]王德瑶, 袁新运. 冷轧连退线退火炉加热段炉辊辊型改造[J]. 工业炉, 2011, 33(2): 53-54.
Wang Deyao, Yuan Xinyun. Rolls type reformation of RTF section in annealing furnace of cold rolling CAL[J]. Industrial Furnace, 2011, 33(2): 53-54.
[55]白振华, 许鹏, 王晓雷, 等. 连退机组炉辊辊型曲线综合优化设定技术开发[J]. 钢铁, 2019, 54(12): 48-54, 69.
Bai Zhenhua, Xu Peng, Wang Xiaolei, et al. Development of comprehensive optimum setting technology for roll profile curve of continuous annealing unit[J]. Iron and Steel, 2019, 54(12): 48-54, 69.
[56]王瑞, 李勇, 杨德星, 等. 连续退火机组采用板形仿真系统进行板形闭环控制的方法, CN109634135A[P]. 2019-04-16.
Wang Rui, Li Yong, Yang Dexing, et al. The method for closed-loop control of flatness using flatness simulation system in continuous annealing unit, CN109634135A[P]. 2019-04-16.
[57]李华川, 黄尚猛. 基于人工智能算法的空气轴承式板形仪检测辊环优化设计研究[J]. 新技术新工艺, 2008(4): 20-23.
Li Huachuan, Huang Shangmeng. The research of optimal design of structural parameters of gas bearing detecting roller-ring based on artificial intelligent algorithm[J]. New Technology and New Technology, 2008(4): 20-23.
[58]黄才铨. 连退机组平整机控制技术及应用[C]//中国计量协会冶金分会2007年年会论文汇编, 2007: 631-634.
Huang Caiquan. Control technology and application of skin pass mill of continuous withdrawal unit[C]//Compilation of Papers of 2007 Annual Meeting of Metallurgical Branch of China Metrology Association, 2007: 631-634.
[59]刘家栋. 连退炉快冷段温度控制研究[D]. 沈阳: 东北大学, 2008.
Liu Jiadong. Research on rapid cooling section temperature control of the continuous annealing furnace[D]. Shenyang: Northeastern University, 2008.
[60]任兰珍. 连续退火炉冷却控制与参数优化[D]. 沈阳: 东北大学, 2008.
Ren Lanzhen. Strip cooling control and parameter optimization of continuous annealing furnace[D]. Shenyang: Northeastern University, 2008.
[61]吴敦锋. 连续退火炉快冷段温度控制设计与研究[D]. 沈阳: 东北大学, 2009.
Wu Dunfeng. Design and study of temperature control in rapid cooling section of continuous annealing furnace[D]. Shenyang: Northeastern University, 2009.
[62]宋星池. 冷轧连续退火炉加热段温度控制系统的研究与设计[D]. 沈阳: 东北大学, 2017.
Song Xingchi. Research and design on temperature control method of cold-rolling continuous annealing furnace heating section[D]. Shenyang: Northeastern University, 2017.
[63]李学党, 苗铁岭, 张玉琴. 现代连续退火机组的发展与应用探讨[J]. 河南冶金, 2008(1): 23-25.
Li Xuedang, Miao Tieling, Zhang Yuqin. Development and application of modern continuous annealing line[J]. Henan Metallurgy, 2008(1): 23-25.
[64]Lv Y T, Li Y, Yang D X, et al. Development of a virtual shapemeter based on a shape control model for continuous annealing[J]. Engineering Computations, 2020, 37(6): 2017-2034.
[65]Yang Q, Zhang Y, Li C W, et al. New methods of quality control systems on strip rolling mills[J]. Advanced Materials Research, 2012, 572: 37-42.
[66]俞峰. C412连续退火炉机组节能研究[D]. 上海: 上海交通大学, 2014.
Yu Feng. The application research of energy saving on C412 continuous annealing furnace[D]. Shanghai: Shanghai Jiaotong University, 2014.