Loading...

Current Issue

  • MATERIALS RESEARCH
    Effects of Nb content and deformation on reheated austenite grain size and distribution of 800 MPa high strength steel for hydropower station before quenching
    Zou Yang, Zhang Suyuan, Zhang Xuefeng, Zhang Yuefei, Wang Kun, Liu Guoquan
    2023, 48(4):  1-9.  doi:10.13251/j.issn.0254-6051.2023.04.001
    Abstract ( 101 )   PDF (670KB) ( 105 )  
    Effects of Nb content and hot deformation amount on austenite grain size and distribution of 800 MPa grade high strength tested steel for hydropower station during reheating for quenching were studied by using a Gleeble 3500 testing machine to carry out the combined simulation test of two-stage deformation at 1000 ℃+820 ℃ and subsequent reheating at 900 ℃ for different time, and the particle size and distribution of deformation-induced Nb(C,N) precipitates were observed by transmission electron microscopy. The results show that the grain size of as-deformed austenite (D) has an important heredity effect on the grain size of as-reheated austenite (D′), and there is a functional relationship between the two and the reheated holding time (t) at 900 ℃: D′=(1.0057D-6.9785)×(t/300)0.215, which can be used to predict the grain size (D′) for the 800 MPa high-strength steel with high accuracy. The increase of Nb content reduces both the grain sizes D and D′, and also improves grain size distributions and reduces the probability of individual coarse grains. Under the common industrial quenching heating system, adding 0.03%Nb and 0.05%Nb have very similar grain refining effect, then considering its economy, adding 0.03%Nb is preferred. The TEM observation results show that in the as-deformed specimens, a large number of Nb(C,N) particles with the size of 10-30 nm are observed, the number and density of particles increase with the increase of Nb content, but the particle size does not increase significantly. Based on thermodynamic calculation and comprehensive consideration of particle size and formation time, it is inferred that these particles are deformation-inducted Nb(C,N) precipitates formed at 1000 ℃.
    CCT and TTT curves of Cr3 type die casting steel 4Cr3Mo2V
    Li Ling, Wu Xiaochun
    2023, 48(4):  10-17.  doi:10.13251/j.issn.0254-6051.2023.04.002
    Abstract ( 57 )   PDF (588KB) ( 51 )  
    Continuous cooling transformation and isothermal transformation tests were carried out on new Cr3 type hot working die steel 4Cr3Mo2V by DIL805A quenching deformation dilatometer. The effect of cooling rate on the phase transformation and hardness was studied. The CCT curves and TTT curves of the Cr3 steel were drawn and compared with those of Cr5 type steel 4Cr5Mo2V. The results show that for the Cr3 steel, its Ms=320 ℃, Ac1=795 ℃, Accm=895 ℃. When continuous cooling with different speeds, pearlite transformation, bainite transformation and martensite transformation appear in the Cr3 steel respectively. Comparing with the Cr5 steel, the CCT curves of the Cr3 steel shifts to the left and the hardenability decreases. The TTT curves of Cr3 steel is double-C type, the temperature range of bainite transformation zone is 320-410 ℃, the temperature range of pearlite transformation zone is 650-750 ℃, where the “nose tip” temperature appears at about 715 ℃, and the time required for the end of the pearlite transformation is 17 882 s.
    Effect of Er and Zr microalloying on microstructure and properties of Al-Zn-Mg alloy
    Liu Yang, Wu Xiaolan, Rao Mao, Mao Xuejing, Gao Kunyuan, Wei Wu, Xiong Xiangyuan, Huang Hui
    2023, 48(4):  18-22.  doi:10.13251/j.issn.0254-6051.2023.04.003
    Abstract ( 57 )   PDF (588KB) ( 43 )  
    Effects of Er and Zr addition on microstructure, mechanical properties and corrosion properties of Al-Zn-Mg alloy were studied. The results show that the composite addition of Er and Zr can significantly improve the hardness, strength and corrosion resistance of the alloy. With the addition of Er and Zr elements, nano-sized Al3(Er,Zr) precipitates are dispersed in the matrix, which can hinder dislocation movement and grain boundary migration, and significantly increase the strength of the alloy. In addition, the addition of Er element refines grain of the alloy, which not only increases the strength, but also guarantees a certain elongation, and makes the alloy also have good anti exfoliation corrosion performance.
    Determination and analysis of continuous cooling transformation curves of SWRCH35K steel
    Wang Zibo, Jiang Chang, Lu Hengchang, Man Tinghui, Zuo Jinzhong, Dong Han
    2023, 48(4):  23-27.  doi:10.13251/j.issn.0254-6051.2023.04.004
    Abstract ( 49 )   PDF (587KB) ( 48 )  
    Thermal dilatometric curves of SWRCH35K steel were measured by DIL805A thermal dilatometer. The continuous cooling transformation (CCT) curves of the tested steel were drawn by the tangent method combined with the microstructure and hardness. The influence of the cooling rate on microstructure evolution of the tested steel during the continuous cooling process was analyzed. The results show that when the cooling rate is in the range of 0.1-1 ℃/s, the microstructure is polygonal proeutectoid ferrite and pearlite. With the increase of the cooling rate, the microstructure is refined, the content of pearlite increases, and the hardness is 148-165 HV. When the cooling rate is 3 ℃/s, a small amount of Widmanstátten structure and bainite begin to appear, and the hardness increases to 189 HV. When the cooling rate is in the range of 5-50 ℃/s, the ferrite appears as network along the grain boundary, and the acicular Widmanstátten structure increases, the microstructure is composed of ferrite at grain boundary, pearlite, Widmanstátten structure and bainite. When the cooling rate is 30-50 ℃/s, the ferrite content and size are greatly reduced, and the hardness is 225-237 HV. The morphology of pearlite changes differently under different cooling rates. When the cooling rate is small, the morphology of pearlite is mainly lamellar and short rod-shaped, and with a small amount of spherical. With the increase of cooling rate, the proportion of short rod-shaped pearlite increases, and the proportion of the lamellar and spherical pearlite decreases.
    Research progress on microstructure regulation and strengthening and toughening mechanism of medium Mn steel
    Du Yifei, Yan Jiahe, Feng Yunli
    2023, 48(4):  28-34.  doi:10.13251/j.issn.0254-6051.2023.04.005
    Abstract ( 63 )   PDF (586KB) ( 49 )  
    With the rapid development of automobile industry, higher requirements are put forward for the comprehensive performance of automobile steel. High strength and ductility and low alloy are the main targets of modern automobile steel development. Research status of manganese steel with heterostructure at home and abroad was mainly introduced, and the effects of alloying elements and critical annealing process on microstructure were systematically summarized. The strengthening mechanism of manganese steel in heterostructure was analyzed. On the basis of the traditional strengthening mechanism, the strength and elongation of medium manganese steel were greatly improved by the synergistic strengthening of heterostructure through heterogeneous deformation induced (HDI) strengthening, multi-stage transformation induced plasticity (TRIP) effect and TRIP/TWIP comprehensive effect. Finally, the problems to be solved in the development of the heterogeneous medium manganese steel were put forward.
    Ferrite refinement preparation based on coupling of warm deformation and reversal transformation
    Wang Zhihao, Li Hongbin, Liu Litao
    2023, 48(4):  35-39.  doi:10.13251/j.issn.0254-6051.2023.04.006
    Abstract ( 36 )   PDF (589KB) ( 27 )  
    Refinements of austenite and ferrite grains in a medium carbon steel were studied by multi-pass warm deformation at 650 ℃ by Gleeble-3500 thermal simulation machine, and characterized by OM, TEM and EBSD. The results show that the 6-passes high strain rate compressive deformation induces austenite reversal transformation, and the mean grain diameter of austenite is 3.4 μm. During cooling down to 600 ℃ at a rate of 10 ℃/s, the ferrite with mean grain diameter of about 0.64 μm is formed from the reversed austenite, and the cementite particles are distributed in the ferrite matrix.
    Friction and wear properties of heterogeneous microstructure Cu-Cr-Zr alloy
    Lai Zhenmin, Huang Zexiong, Jie Xiaohua, Mai Yongjin
    2023, 48(4):  40-44.  doi:10.13251/j.issn.0254-6051.2023.04.007
    Abstract ( 41 )   PDF (588KB) ( 38 )  
    A heterogeneous microstructure copper alloy composed of Cu-Cr-Zr ultrafine grains and copper coarse grains was prepared by hot pressing sintering using pure copper powder and Cu-Cr-Zr alloy powder as raw materials, and its friction and wear behavior under dry friction conditions was studied. The results show that compared with homogeneous microstructure copper alloy, heterogeneous microstructure copper alloy has more stable friction factor, better wear resistance and higher electrical conductivity. The improvement in performance is due to its unique heterogeneous structure.
    PROCESS RESEARCH
    Effect of tempering temperature on hydrogen behavior of Nb-containing HSLA steel
    Cai Zhenxiang, Cheng Xiaoying, Peng Hao, Li Xiaoliang, Wang Zhaofeng
    2023, 48(4):  45-52.  doi:10.13251/j.issn.0254-6051.2023.04.008
    Abstract ( 45 )   PDF (587KB) ( 33 )  
    Hydrogen behavior of Nb-containing HSLA steel tempered at 560, 600 and 640 ℃ was investigated by means of X-ray diffraction, electrochemical hydrogen permeation and dynamic hydrogen charging tensile tests, respectively. The quantitative relations of hydrogen diffusion coefficient, hydrogen concentration, as well as activation energy for hydrogen diffusion with hydrogen trap sites density were established. The results show that with the increase of tempering temperature, the dislocation density of the tested steel decreases, hence the hydrogen trap sites density decreases. In the meantime, the hydrogen diffusion coefficient increases, while the activation energy of hydrogen diffusion and hydrogen concentration decreases, which reduces the susceptibility of hydrogen embrittlement.
    Effect of solution treatment on microstructure and properties of    TiB2/7050Al composite
    Yang Miao, Lin Mao, Sun Fude, Liu Jun, Chen Zhe, Wang Haowei
    2023, 48(4):  53-59.  doi:10.13251/j.issn.0254-6051.2023.04.009
    Abstract ( 32 )   PDF (590KB) ( 33 )  
    Effect of solution treatment on microstructure and properties of TiB2/7050Al composite was studied. The results show that the soluble phases in the TiB2/7050Al composite are mainly MgZn2(η phase), AlZnMgCu(T phase) and Al2CuMg(S phase). The η phase can dissolve completely below 470 ℃. The T phase begins to dissolve at 476 ℃, and the S phase can dissolve completely at 491 ℃. With the increase of solution treatment temperature, the strength of the composite increases, but the elongation increases firstly and then decreases. When solution treated at 480 ℃, the composite has both high strength and high plasticity, with its yield strength, tensile strength and elongation being 658 MPa, 719 MPa and 11.3%, respectively. Further increasing the solution treatment temperature to 490 ℃, though the residual S phase completely dissolves in the Al matrix, but the elevated temperature promotes the recrystallized grains to grow abnormally, inducing low plasticity of the composite.
    Carbide evolution of GCr15SiMo bearing steel during spheroidizing annealing process
    Wang Bohui, Xu Taixu, Lu Ming, He Zhijun
    2023, 48(4):  60-66.  doi:10.13251/j.issn.0254-6051.2023.04.010
    Abstract ( 50 )   PDF (586KB) ( 103 )  
    Influence of austenitizing temperature and holding time of isothermal spheroidizing annealing on carbide of GCr15SiMo bearing steel was studied by means of differential scanning calorimetry, scanning electron microscope and other detection and analysis methods and JMatPro thermodynamic software. The results show that with the increase of austenitizing temperature and holding time, the carbides in the GCr15SiMo bearing steel tend to be homogenized and refined, which is beneficial to the spheroidization effect of carbides in the annealing process of the GCr15SiMo bearing steel. Under the isothermal spheroidizing annealing process with austenitizing temperature of 800 ℃ and holding time of 30 min, the GCr15SiMo bearing steel produces a large amount of carbides, small size, high dispersion distribution, the most uniform and compact structure, low hardness and the best spheroidizing effect.
    Microstructure and properties of ultra-high strength low carbon bainitic steel under rapid tempering process condition
    Zou Hang, Liu Man, Tian Junyu, Xu Guang
    2023, 48(4):  67-73.  doi:10.13251/j.issn.0254-6051.2023.04.011
    Abstract ( 39 )   PDF (587KB) ( 43 )  
    Change low of microstructure and properties of an ultra-high strength low carbon bainitic steel under the condition of rapid heating+rapid tempering with short holding time was studied by salt bath heat treatment, scanning electron microscope, transmission electron microscope and tensile test at room temperature. The results show that under the rapid tempering process, carbide precipitates from supersaturated bainite and martensite, ferrite and martensite are reconstructed, and microalloy precipitates are precipitated in steel, which affects the strength and plasticity of the material. When the tempering temperature is lower than 700 ℃, the tested steel with mainly granular bainite (GB) structure has better tempering stability than that with lath bainite (LB) structure. As the temperature rises to the intercritical tempering range of 750-800 ℃, the ferrite and austenite are greatly reconstructed, resulting in the formation of coarse ferrite and martensite, and the tensile strength greatly increases, while the yield strength greatly reduces. Moreover, in the multiphase bainite steel with mainly LB structure, the grain size of reconstructed ferrite is much bigger, which results in even lower yield strength.
    Effect of deformation path of corrugated wide limit alignment on microstructure and properties of ZK60 magnesium alloy sheet
    Ren Jianbin, Wang Kun, Liang Wei, Nie Huihui, Li Xianrong
    2023, 48(4):  74-78.  doi:10.13251/j.issn.0254-6051.2023.04.012
    Abstract ( 37 )   PDF (591KB) ( 40 )  
    Large volume fraction of tensile twins were preset in ZK60 magnesium alloy sheet by corrugated wide limit alignment. The effects of deformation path along RD (rolling direction) and TD (transverse direction) at 200 ℃ on the microstructure and mechanical properties of the sheet were studied. The results show that the microstructure and properties of the ZK60 magnesium alloy sheet are different under different deformation paths. When deformed along RD direction, the volume fraction of tensile twins is higher than that deformed along the TD direction. When the tensile test is carried out along the RD direction, the yield strength of the sample deformed along the RD direction decreases and the tensile strength increases, while the yield strength of the sample deformed along the TD direction increases significantly and the tensile strength increases slightly. When the tensile test is carried out along the TD direction, all the yield strength and tensile strength of the sample deformed along the RD and TD direction increase. After the corrugated wide limit alignment, the strain-hardening exponent (n value) increases and the plastic strain ratio (r value) decreases significantly, which is beneficial to effectively improve the plastic forming performance of magnesium alloy sheet.
    Effect of heat treatment on microstructure and properties of 3J53 alloy
    Li Xiaotao, Huang Haitang, Yang Jingyuan, He Qubo, Li Weimin, Zheng Yawen
    2023, 48(4):  79-84.  doi:10.13251/j.issn.0254-6051.2023.04.013
    Abstract ( 41 )   PDF (587KB) ( 63 )  
    Effect of heat treatment process on the microstructure and properties of the diaphragm material 3J53 alloy was studied. The results show that after solution at 920-1010 ℃ for 10 min, the 3J53 alloy can obtain uniform and fine grain structure but lower hardness. The grain size did not change obviously after solution at 980 ℃ for different time. After solution at 920-1010 ℃ for 10 min and aging at 670 ℃ for 5 h, the hardness is 302-346 HV0.2, which can not meet the requirements of pressure transmitter. After solution at 920 ℃ and cold rolling and then aging at 650-700 ℃ for 5 h, the hardness increases significantly, which reaches a peak value of 483 HV0.2 when aging at 670 ℃, that can meet the requirements of nuclear grade pressure transmitter. Compared with the imported products, it is found that there is no significant difference in the hardness, return difference performance and original range temperature influence performance of the domestic 3J53 alloy diaphragm specimen, which meet the requirements of domestic application.
    Effect of cold-rolling and annealing on microstructure and mechanical properties of CoCrNi medium-entropy alloy
    Zhang Mingxu, Xu Wang, Li Yongquan, Dong Fuyuan
    2023, 48(4):  85-88.  doi:10.13251/j.issn.0254-6051.2023.04.014
    Abstract ( 23 )   PDF (587KB) ( 25 )  
    Microstructure and mechanical properties of CoCrNi medium-entropy alloy were investigated after cold-rolling at cryogenic temperature (-196 ℃) and room temperature (25 ℃) and annealing at 700 ℃ and 800 ℃. The results show that the alloy has an excellent match of strength and toughness after cold-rolling at -196 ℃+annealing at 700 ℃, with tensile strength of 1023 MPa and total elongation of 34%. Compared with that after cold-rolling at 25 ℃ +annealing at 700 ℃, cold-rolling at 25 ℃ +annealing at 800 ℃, and cold-rolling at -196 ℃+annealing at 800 ℃, the tensile strength increases by 16%, 13% and 37%, respectively. This is mainly due to the annealing twins produced by recovery and recrystallization in the specimen, which refines the grain, reduces the dislocation density, hinders dislocation movement and improves the strength of the alloy.
    Research status of pre-deformation and aging treatment of magnesium alloys
    Liu Lingkai, Zhang Jing, Yi Junying, Yang Weishu, Xiao Hao, Meng Xue
    2023, 48(4):  89-96.  doi:10.13251/j.issn.0254-6051.2023.04.015
    Abstract ( 24 )   PDF (586KB) ( 24 )  
    Influence of pre-deformation process on twinning behavior of magnesium alloys was analyzed, the precipitation behavior of different types of magnesium alloys under pre-deformation and aging treatment was discussed, and the change law and strengthening mechanism of mechanical properties of the magnesium alloys under this process was elucidated, and the precipitation behavior of magnesium alloys could be regulated through pre-deformation process was put forward, so that the intragranular structure of the magnesium alloys could develop towards a structure conducive to improving mechanical properties. Finally, the future research direction of pre-deformation and aging treatment process was prospected.
    Effect of solution treatment on microstructure and mechanical properties of a novel nickel-cobalt-based superalloy
    Cheng Tijuan, Yu Hongyao, Bi Zhongnan, Du Jinhui
    2023, 48(4):  97-103.  doi:10.13251/j.issn.0254-6051.2023.04.016
    Abstract ( 33 )   PDF (650KB) ( 41 )  
    Effects of solution treatment temperature and time on microstructure and mechanical properties of a novel nickel-cobalt-based superalloy were studied by means of OM, SEM and tensile test. The results show that the evolution of the grain size is consistent with the change of the primary γ′ phase volume fraction. When the solution treatment temperature is below 1110 ℃, the grain size increases slowly with the increase of solution treatment temperature or time due to the grain boundaries pinning effect caused by the residual primary γ′ phase. When the solution treatment temperature is 1110 ℃, the primary γ′ phase is basically redissolved as the solution treatment time increases to 4 h, which results in a rapid increase of grain size. With further extending the solution treatment time to 6 h, the increase of grain size slows down, the temperature for full dissolution of the γ′ phase in the tested alloy is 1110 ℃. In addition, after solution treatment at 1100 ℃ for 4 h and two-stage aging treatment (670 ℃×24 h, air cooling and 780 ℃×16 h, air cooling), the tensile strength and yield strength of the alloy reach the maximum value, 1584 MPa and 1104 MPa, respectively. Thus, the optimal solution treatment of the tested alloy are confirmed as at 1100 ℃ for 4 h, respectively.
    Effect of pulse current on microstructure and mechanical properties of aged Al-Cu-Mn-Zr alloy
    Cai Chunbo, Gao Shaowei, Gao Guili, Shi Dequan
    2023, 48(4):  104-110.  doi:10.13251/j.issn.0254-6051.2023.04.017
    Abstract ( 22 )   PDF (589KB) ( 24 )  
    Effect of pulse current density on microstructure and mechanical properties of Al-Cu-Mn-Zr alloy after aging was studied by means of mechanical properties testing and microstructure and fracture morphology observation. The mechanism of pulse current in the aging process was analyzed from the point of view of thermodynamics and dynamics. The results show that pulse current promotes the nucleation of precipitated phase of the Al-Cu-Mn-Zr alloy by facilitating vacancy transitions, which reduces the size of second phase and makes the precipitated phase change from continuous to dispersive distribution on the grain boundaries. When the pulse current density is 15 A/mm2, the mechanical properties of the Al-Cu-Mn-Zr alloy reach the peak, and the tensile strength and elongation are 444.6 MPa and 8.4%, respectively, which are 52.8% and 50% higher than those without electric pulse.
    Effect of heat treatment routes on microstructure and mechanical properties of JBK-75 alloy fabricated by laser melting deposition
    Li Jina, Su Jie, Liu Geng, Wang Ao, Yi Yong
    2023, 48(4):  111-117.  doi:10.13251/j.issn.0254-6051.2023.04.018
    Abstract ( 28 )   PDF (588KB) ( 25 )  
    Fe-Ni based JBK-75 alloy was fabricated by laser melting deposition, then direct aging at 750 ℃ and 1180 ℃ high-temperature solution treatment+aging at 750 ℃ were selected to be the heat treatment routes. The microstructure of the as-deposited JBK-75 alloy was analyzed, and the microstructure and mechanical properties of the two different heat treatment states were compared. The results show that the microstructure of the as-deposited JBK-75 alloy is anisotropic, with columnar crystal, cellular structure and Ti segregation. The two different heat treatment routes show little effect on the precipitation behavior of the strengthening phase (γ′ phase), while in the direct aged specimen the segregation of Ti element promotes the formation of harmful phase (η phase) at grain boundaries. After the high-temperature solution and aging treatment, the laser melting deposited JBK-75 alloy obtains fine and uniform γ grains and avoids the grain boundary η phase, and exhibits the best mechanical properties, with the tensile strength of 1055 MPa, yield strength of 679 MPa and elongation of 29%, which reaches the level of mechanical properties of the forged JBK-75 alloy after heat treatment.
    Effect of pulsed magnetic field on precipitation of carbides during spheroidizing annealing of GCr15 steel
    Xie Gangsheng, Xing Shuqing, Shen Lijuan, Ma Yonglin, Liu Yongzhen, Chen Zhongyi
    2023, 48(4):  118-122.  doi:10.13251/j.issn.0254-6051.2023.04.019
    Abstract ( 35 )   PDF (587KB) ( 52 )  
    Carbide precipitation behavior of the GCr15 bearing steel during the divorced eutectoid transformation process of spheroidizing annealing under single temperature field and magnetic-thermal coupling field was studied. The morphology of carbide precipitated under different conditions was observed by using scanning electron microscope, as well as the hardness was tested by Rockwell hardness tester. The results show that the pulsed magnetic field is beneficial to the formation of carbides during the divorced eutectoid transformation of the GCr15 bearing steel, and the equivalent diameter of the precipitated carbide grows from 0-0.2 μm to 0.6-0.8 μm. Kinetic analysis shows that the magnetic-thermal coupling field promotes the diffusion of carbon atoms and accelerates the precipitation of carbides.
    Effect of hot working on properties of cold sprayed aluminum alloy bulk
    Wu Wei, Zhang Liuyan, Zheng Zhidong, Zheng Hongdi, Liu Kaiyi, Tan Guibin, Jie Xiaohua
    2023, 48(4):  123-129.  doi:10.13251/j.issn.0254-6051.2023.04.020
    Abstract ( 25 )   PDF (588KB) ( 23 )  
    In order to improve properties, 7075 aluminum alloy bulks prepared by low-pressure cold spraying were further processed by annealing and hot rolling. The microstructure characteristics of the bulks were observed by means of metallographic microscope and scanning electron microscope, and the stress-strain curves and corrosion resistance were characterized by tensile test and electrochemical test. The results show that a large number of particle interfaces and a small number of micro-holes exist in the structure of cold sprayed aluminum alloy bulks, which leads to brittle fracture, poor plasticity and poor pitting corrosion resistance. After annealing at 400 ℃ for 4 h, the structural defects of the spraying deposited bulks are significantly reduced. After hot rolling with 30% reduction, the structure of the spraying deposited bulks is more compact and the strength and toughness are improved, and the corrosion resistance increases due to the reduction of structural defects.
    Effects of retrogression and re-aging process on microstructure and properties of 7055 aluminum alloy sheet
    Cheng Zhiyuan, Sun Ning, Guo Fengjia, Wang Zhixiong, Li Tao, Wang Jingtao
    2023, 48(4):  130-136.  doi:10.13251/j.issn.0254-6051.2023.04.021
    Abstract ( 24 )   PDF (585KB) ( 23 )  
    Microstructure and mechanical properties of 7055-aluminum alloy sheet after retrogression and re-aging were systematically studied by means of TEM, SEM, DSC, tensile test and conductivity testing. The results show that with the extension of retrogression time, strength of the alloy increases firstly and then decreases, meanwhile, the conductivity monotonically increases through the whole process. Compared with T6 state, after retrogression and re-aging, the precipitated phase space on grain boundary increases and intermittently distributes, and the size of strengthening phase in the crystal is grown to a certain extent. When the retrogression and re-aging process is 121 ℃×24 h+170 ℃×30 min+121 ℃×24 h, the 7055 aluminum alloy exhibits excellent comprehensive properties, of which the tensile strength is 630.75 MPa, the yield strength is 588.75 MPa, the conductivity is 34.75%IACS, and the fracture mechanism is mixed fracture.
    Influence of second tempering on fatigue cycle number of mining link made of 23MnNiCrMo54 steel
    Liu Jinde, Lu Junling, Wang Liang, Ma Tao, Ma Chunliang, Sun Yongpeng
    2023, 48(4):  137-142.  doi:10.13251/j.issn.0254-6051.2023.04.022
    Abstract ( 26 )   PDF (584KB) ( 38 )  
    Due to technical transformation of the equipment, the quenching medium of the the 23MnNiCrMo54 steel mining link was replaced, and the fatigue life of the mining link after quenching and tempering according to the original process could not meet the technical requirements of the drawing standards. Through adding a second second tempering after the first, it is found that the fatigue cycle number of the mining link significantly increases and reaches the technical requirements of the drawing standard. The phenomenon that second tempering improves the fatigue life of the mining link parts is verified and confirmed, and no abnormality is found in observation of microstructure and inclusions of the mining link under different tempering conditions. When using the scanning electron microscope to observe and analyze the carbide distribution, alloy element distribution and carbide morphology of the tempered specimen, the results show that the carbides after the the first tempering at 420 ℃ and double tempering at 380 ℃+420 ℃ have different morphologies and structures. The carbide boundary after the first tempering is clear, and the number of carbides is small. The carbide boundary after the second tempering is fuzzy, and the amount of carbides is large. The carbide morphology under the second tempering state corresponds to a higher fatigue life.
    Process modification of 30CrMnSiA steel external gear friction disc
    Zhou Honggang, Liu Ke, Xiong Mingding, Wang Xinming, Yu Jie, Zuo Jingwei
    2023, 48(4):  143-147.  doi:10.13251/j.issn.0254-6051.2023.04.023
    Abstract ( 23 )   PDF (594KB) ( 31 )  
    In order to realize the mass production of 30CrMnSiA steel external gear friction plate and solve the problem of single piece production process such as tedious process, low production efficiency and high cost, the process test of hot-rolled plate was studied. The optimal production process is obtained, which consists of spheroidizing annealing at (735 ± 3) ℃ for 13-15 h, cold rolling, fine blanking, austenitizing at 860 ℃ for 60 min and oil quenching, and then pre-tempering at 380 ℃ for 60 min, molded disc tempering at 550 ℃ and oxidation treatment. In addition, using the improved hot forming die with increasing intermediate layer for the molded disc tempering can achieve a higher charging number (60 pieces per mold) and 100% product qualification rate. The microstructure of the obtained friction plate is tempered martensite, and the grain size is 8.5 grade. Furthermore, the 10 sets of gear friction disc produced in small batch pass the examination and are normal, and the properties meet the requirements.
    Effects of alloy element and heat treatment on microstructure and properties of new-type slot edge steel
    Xu Haifeng, Li Hai, Li Fengmin, Fu Shengmin, Ming Keyu, Yu Yan
    2023, 48(4):  148-154.  doi:10.13251/j.issn.0254-6051.2023.04.024
    Abstract ( 31 )   PDF (587KB) ( 32 )  
    A new-type slot edge steel was designed by alloying with Cr, Mo, etc. The microstructure and properties of the new-type slot edge steel under different heat treatment processes were studied by means of scanning electron microscope, tensile and impact tester and Brinell hardness tester. The results show that the addition of Cr and Mo alloying elements improves the hardenability and tempering stability of the tested steel, refines the microstructure and promotes the precipitation of carbides. The strength, hardness, plasticity and toughness of the tested steel are significantly improved after proper heat treatment. The ZG-1 tested steel obtains tensile strength of 999-1002 MPa, yield strength of 931-933 MPa, elongation of 15.0%-14.0%, room temperature hardness of 296-298 HBW, impact absorbed energy of 61.0-63.0 J after water quenching at 900 ℃ or 920 ℃ and tempering at 500 ℃. Moreover, the combination of strength and toughness for the ZG-2 tested steel processed by water quenching at 920 ℃ and tempering at 500 ℃ or 520 ℃ is more excellent, with the tensile strength of 1039-1011 MPa, the yield strength of 981-947 MPa, the elongation after fracture of 15.0%-15.3%, the room temperature hardness of 305-298 HBW, and the impact absorbed energy of 64.5-67.5 J, which meet the properties requirements of the material for the middle slot of the scraper conveyor.
    Effect of scanning speed on formability of 718HH mould steel produced by selective laser melting
    Zhang Mengxing, Ma Dangshen, Zhou Jian, Chi Hongxiao, Wang Changjun
    2023, 48(4):  155-160.  doi:10.13251/j.issn.0254-6051.2023.04.025
    Abstract ( 27 )   PDF (584KB) ( 34 )  
    718HH plastic mould steel parts were prepared by selective laser melting in the laser scanning speed range of 800-1100 mm/s, and the influence of laser scanning speed on forming quality, microstructure and microhardness of the 718HH plastic mould steel specimens produced by selective laser melting was studied by optical microscopy, scanning electron microscopy and semi-automatic microhardness tester. The results show that with the increase of the scanning speed, the number and size of holes inside the formed parts increase, and cracks of different degrees appear on the side surface boundary. The microstructure of the formed parts is mainly composed of martensite as revealed by metallographic etching, the typical molten pool morphology can be observed on the side surface, and the distribution of the molten pool becomes more and more uneven with the increase of the scanning speed. The formed parts have higher microhardness, and due to the comprehensive influence of grain size, residual stress, hole cracks and other defects, the average microhardness of molded parts shows a trend of increasing first and then decreasing with the increase of the scanning speed. When the scanning speed is 800 mm/s, there are almost no defects such as holes and cracks inside the part, the formed microstructure is dense and has a good microhardness value, so it is suitable for the selective laser melting of the 718HH plastic mould steel.
    Heat treatment process optimization and mechanical properties of 42CrMoVNb steel
    Han Guisheng, Zhang Xueming, Li Haitao, Fan Shuaiqi, Dai Jiaoyan, Xu Jinfu
    2023, 48(4):  161-165.  doi:10.13251/j.issn.0254-6051.2023.04.026
    Abstract ( 32 )   PDF (586KB) ( 45 )  
    Heat treatment process of 42CrMoVNb steel was optimized by single factor and orthogonal tests. The mechanical properties of the 42CrMoVNb steel were tested by Rockwell hardness tester, universal tensile testing machine and metal pendulum impact testing machine. The effect of heat treatment process on microstructure and mechanical properties of the 42CrMoVNb steel was studied. The results show that the optimal heat treatment process of the 42CrMoVNb steel is quenching at 860 ℃ for 20 min, oil cooling and tempering at 440 ℃ for 150 min, air cooling. The microstructure under the optimal heat treatment process is tempered troostite matrix dispersed with fine carbide particles, the hardness, tensile strength, yield strength, yield ratio, elongation after fracture, percentage reduction of area and impact absorbed energy at -20 ℃ are 44.5 HRC, 1467 MPa, 1357 MPa, 0.93, 10.5%, 46% and 27.1 J, respectively, which all meet the mechanical properties requirements of 14.9 grade high strength bolts.
    Elevated temperature plastic deformation behavior of Y12Cr18Ni9Cu austenitic free-cutting steel
    Wang Yinghu, Jin Lei
    2023, 48(4):  166-172.  doi:10.13251/j.issn.0254-6051.2023.04.027
    Abstract ( 19 )   PDF (584KB) ( 24 )  
    In order to study the elevated temperature mechanical properties of the Y12Cr18Ni9Cu austenitic free-cutting steel, the tested steel was subjected to elevated temperature tensile test at different temperatures by Gleeble-3500 simulator, then the fracture morphology, tensile strength and percentage reduction of area were analyzed. The results show that the elevated temperature tensile strength of the tested steel gradually decreases, while the percentage reduction of area gradually increases with the increase of testing temperature. The low temperature brittle range of the tested steel is 800-900 ℃, and there is no high temperature brittle range. The emergence of low temperature brittle range is due to the fact that the material does not undergo dynamic recrystallization during hot deformation and the different deformation capacities of sulfide and matrix, so that cracks are generated at the interface between sulfide and matrix, eventually leading to brittle fracture. In the temperature range of 1150-1250 ℃, the tested steel undergoes dynamic recrystallization and exhibits excellent elevated temperature thermoplasticity. The optimum hot working temperature of the Y12Cr18Ni9Cu austenitic free-cutting steel should be selected at 1150-1250 ℃.
    MICROSTRUCTURE AND PROPERTIES
    Microstructure and properties of a new-type high strength and    toughness Al-Li alloy
    Li Haitao, Yu Juan, Liu Hongtao, Xie Ruixun, Feng Zhaohui, Zhao Weiyi
    2023, 48(4):  173-177.  doi:10.13251/j.issn.0254-6051.2023.04.028
    Abstract ( 35 )   PDF (594KB) ( 28 )  
    Room temperature tensile properties, thermal stability, fracture morphology and microstructure of a new-type high strength and toughness Al-Li alloy thick plate under artificial aging condition were studied by means of tensile test, thermal stabilization test, scanning electron microscope(SEM) and transmission electron microscope(TEM).The results show that the tensile strength, yield strength and elongation of the alloy plate at T/2 thickness are higher than those at T/4 thickness at room temperature. This is because the deformation at T/2 thickness is larger and the dislocation density is higher, and more strengthening phase is precipitated during subsequent aging treatment. When the stabilization time is constant, the strength of the alloy increases at first with the increase of stabilization temperature. While the stabilizing temperature exceeds 150 ℃, the strength decreases significantly, the thermal stability of the alloy is mainly depends on the change of the precipitated phase. When the stabilization temperature is below 150 ℃, the T1 phase keeps a good heat resistance, the size and quantity of precipitated phase change slightly. When the stabilization temperature rises further, the number of T1 phase decreases gradually.
    Superplasticity of 5083 aluminum alloy containing Er and Zr
    Wang Bo, Gao Kunyuan, Ding Yusheng, Wen Shengping, Huang Hui, Wu Xiaolan, Wei Wu, Nie Zuoren
    2023, 48(4):  178-183.  doi:10.13251/j.issn.0254-6051.2023.04.029
    Abstract ( 26 )   PDF (589KB) ( 27 )  
    Taking 5E83 alloy (Er and Zr microalloyed 5083 alloy) as tested material, the effects of Er and Zr microalloying elements, grain size, deformation temperature and strain rate on superplasticity of the alloy were investigated by means of superplastic tensile test, scanning electron microscope (SEM), electron backscatter diffraction (EBSD) and transmission electron microscope (TEM). Through recrystallization annealing, air cooling and water cooling friction stir processing (FSP), the grain sizes of 7.4, 5.2 and 3.4 μm were obtained, respectively, and used as the initial state for superplastic stretching. The results show that the smaller the initial grain size, the higher the superplastic elongation. When the grain size is greater than 5 μm, the grain coarsening is slow during superplastic deformation, and refining the initial grain can significantly improve superplasticity. However, when the grain size is less than 5 μm, grain coarsening is serious during superplastic deformation, and further refinement of initial grain has limited effect on superplasticity. The superplastic tensile results at different temperatures and strain rates show that when the temperature is in range of 450-540 ℃ and the strain rate is in range of 1.67×10-4-1.67×10-1 s-1, the superplastic elongation first increases, then decreases and then increases with the increase of temperature and strain rate. Under the condition of temperature of 520 ℃ and strain rate of 1.67×10-3 s-1, the water-cooled FSP alloy obtains the largest elongation of 330% corresponding to grain boundary slip superplastic deformation mechanism. The addition of Er and Zr significantly improves the superplasticity, which is mainly due to the formation of nano-dispersed Al3(Er, Zr) phase in Al matrix that can pin the grain boundary and hinder the migration of the grain boundary during superplastic stretching. When the grain size is greater than 5 μm, the Al3(Er, Zr) phase effectively inhibits the grain growth thus improving the superplasticity.
    Effect of annealing process and carbon content on microstructure stability of Monel 400 alloy
    Zhang Tao, Zheng Wenjie, Li Caiju, Fang Yi
    2023, 48(4):  184-189.  doi:10.13251/j.issn.0254-6051.2023.04.030
    Abstract ( 29 )   PDF (586KB) ( 31 )  
    Grain growth and microstructure uniformity of Monel 400 alloy with different carbon contents (0.004%-0.100%C) after annealing at different temperatures (750-950 ℃) for different time (10-60 min) were studied. The results show that when the annealing temperature of Monel 400 alloy is above 900 ℃, the grain growth rate is faster, and the microstructure uniformity decreases with the increase of annealing temperature. When the annealing time is shorter than 30 min, the grain growth rate is faster, while the microstructure uniformity becomes worse. When the grain grows to a certain extent, the grain growth rate decreases and the microstructure uniformity improves slightly. When annealed at 800-850 ℃ for 10-20 min, the relatively fine and uniform microstructure can be obtained. The grain growth equations of the Monel 400 alloy with 6 different carbon contents during annealing at 750-950 ℃ are established based on the improved Anelli model.
    Effect of V microalloying on microstructure and delayed fracture resistance of 55SiCr steel
    Lu Maoyong, Xu Le, He Xiaofei, Wu Run
    2023, 48(4):  190-195.  doi:10.13251/j.issn.0254-6051.2023.04.031
    Abstract ( 24 )   PDF (588KB) ( 27 )  
    Effect of V microalloying on microstructure and delayed fracture resistance of the 55SiCr steel was investigated by means of optical microscope (OM), scanning electron microscope (SEM), thermodynamic calculations, physicochemical phase analysis and constant load notch tensile test. The results show that the yield strength and tensile strength of the quenched and tempered steel are increased by 150 MPa and 100 MPa, respectively, due to the addition of V element. At the same time, MC precipitates with a size of 18-36 nm are obtained, which effectively prevents the growth of austenite grains during heating process of quenching, and the prior austenite grain size is reduced from 15.4 μm to 4.7 μm. After adding V element, under the combined action of ultrafine grains and MC-type nano-precipitates as hydrogen traps, better delayed fracture resistance of the 55SiCr steel with high strength can be improved.
    Effects of Sc addition and increasing Zn content on mechanical properties, quenching sensitivity and corrosion resistance of 7085 aluminum alloy
    Sun Haoming, Liu Chongyu, Shi Lei, Zhang Lei, Xiao Jijin
    2023, 48(4):  196-203.  doi:10.13251/j.issn.0254-6051.2023.04.032
    Abstract ( 21 )   PDF (585KB) ( 25 )  
    Three kinds of hot-rolled sheet specimen with different compositions were prepared by adding Sc and increasing Zn content on the basis of the 7085 aluminum alloy. After being heated at 470 ℃ for 1 h, the specimens were quenched by force air-cooling (FC) and water-cooling (WC) respectively, and then artificially aged at 120 ℃ for 24 h. Then the effects of Sc and Zn elements on mechanical properties and corrosion resistance of the 7085 aluminum alloy were studied by room temperature tensile and intergranular corrosion tests, metallographic microscope observation and transmission electron microscope observation. The results show that the addition of Sc element can significantly refine the grain size, pin the dislocations, inhibit the recrystallization, increase the nucleation rate and reduce the width of the precipitation-free zone and the size of the precipitation phase on the grain boundary, thus contributing to the improvement of strength and corrosion resistance of the alloy, but the quenching sensitivity is increased. Further increase of Zn content on the basis of Sc addition will enhance the precipitated driving force of quench-induced phase, increase the number of intragranular and grain boundary precipitated phases, further improve the strength of the alloy after aging, significantly increase the quenching sensitivity and decrease the corrosion resistance.
    Strengthening mechanism of Cu-Ni-bearing low-carbon low-alloyed steel under induction quenching treatment
    Sun Mingxuan, Meng Li, Zhang Ning, Zhang Bo, Liang Fengrui, Luo Xiaobing
    2023, 48(4):  204-210.  doi:10.13251/j.issn.0254-6051.2023.04.033
    Abstract ( 19 )   PDF (556KB) ( 23 )  
    Microstructure and the relationship between Cu particles and strength of the Cu-Ni-bearing low-carbon low-alloyed steel under induction-heat quenching and aging was analyzed by means of electron back-scatter diffraction(EBSD), scanning electron microscope(SEM), X-ray diffractometer(XRD) and in-situ tension in transmission electron microscope(TEM), and the quantitative analysis of strengthening mechanism was discussed. The results show that the comprehensive properties of the tested steel after induction quenching at 980 ℃ and aging at 670 ℃ is better than that induction quenching at 1030 ℃ and aging at 680 ℃.There are many strengthening mechanisms for the Cu-Ni-bearing low-carbon low-alloyed steel, including precipitation strengthening, grain size strengthening, forest dislocations strengthening, solid solution strengthening and lattice friction stress, among which precipitation strengthening and grain size strengthening are the main strengthening method, accounting for more than 70%. In theoretical calculation, the minimum critical size of Cu particles is 28.50 nm in Orowan mechanism, and the dislocation pile-up around the Cu particles, and they interact with a Cu particle with size of 44.57 nm according to the bypass mechanism during in-situ tension in TEM.
    NUMERICAL SIMULATION
    Numerical simulation of vacuum high-pressure gas quenching cooling process for large die-casting die steel modules
    Jiang Zhipeng, Chen Hao, Wu Xiaochun
    2023, 48(4):  211-220.  doi:10.13251/j.issn.0254-6051.2023.04.034
    Abstract ( 27 )   PDF (557KB) ( 45 )  
    A numerical model of vacuum gas quenching cooling process of a 500 mm×500 mm×500 mm SDDVA die steel module was investigated by using DEFORM to investigate the cooling behaviour, microstructure evolution and stress evolution of the large module under different quenching pressure conditions in a vacuum air quenching furnace, and to predict the maximum size of the module that can be produced from a theoretical point of view. The results show that the proeutectoid carbide precipitation along the crystal is unavoidable in large module cores when quenched under 0.4, 0.6 and 0.9 MPa. And in order to avoid carbide precipitation, the cooling rate from 800 ℃ to 500 ℃ should be at least greater than 0.25 ℃/s. When gas quenched under pressure of 0.4 MPa, the maximum temperature difference between the core and the surface of the module is the smallest, about 120 ℃. The martensite content obtained in the core of large modules quenched under 0.9 MPa is higher than that obtained by quenching under 0.4 and 0.6 MPa, and the bainite content is also lower. The surface and core of the module mainly exhibit thermal and phase transformation stresses. The theoretical maximum thickness of SDDVA modules quenched by vacuum and high pressure gas under 0.4, 0.6 and 0.9 MPa is 280, 320 and 380 mm, respectively.
    Numerical simulation of slab heating characteristics under oxygen-enriched combustion
    Zhang Bin, Yin Shaowu, Zhang Wencong, Lu Shijie, Tong Lige, Wang Li
    2023, 48(4):  221-228.  doi:10.13251/j.issn.0254-6051.2023.04.035
    Abstract ( 32 )   PDF (565KB) ( 29 )  
    Aimed at a walking beam reheating furnace of a steel rolling mill, a mathematical model for the gas phase flow and combustion in the furnace and the heating process of the slabs was established by Fluent software, and the user-defined function was developed to deal with the movement of the slabs. The Realizable k-ε model was adopted for modeling the gas flow in the furnace, the non-premixed combustion model was used for the combustion process, and the radiative heat transfer adopted the discrete ordinates(DO) model to calculate. Through the established mathematical model, the effects of combustion of flue and the oxidizer with oxygen volume fraction of 21%-35% on heating characteristics of the slabs were simulated. The results show that with the increase of oxygen concentration, the temperature of the flue gas in the combustion zone gradually increases, resulting in a faster heating rate of the slab. Because oxygen-enriched combustion produces a more uniform temperature field in the combustion zone, when the oxygen concentration increases to 35%, the black mark temperature difference of the slab is only 15 K, which is 20 K lower than that under the air condition. When the volume fraction of oxygen in the oxidizer increases from 21% to 35%, the radiant heat transfer of the slabs also increases, and the thermal efficiency of the heating furnace increases from 41.1% to 48.4%.
    Optimization and verification of configuration of complex parts produced by ultra-high strength steel based on heat treatment simulation
    Ma Luyi, Ci Yanhai, Li Shijian, Yang Lixin, Liu Gang, Cui Jing
    2023, 48(4):  229-234.  doi:10.13251/j.issn.0254-6051.2023.04.036
    Abstract ( 28 )   PDF (557KB) ( 27 )  
    Key parts' distortion of an ultra-high strength steel aviation part cannot meet the design requirements (±1 mm) after heat treatment due to its complex initial configuration. To solve this problem, the heat treatment distortion of parts in different configurations was studied by means of simulation. The results show that the overall cooling of the initial configuration of the part is first fast and then slow, with higher stresses in the thick-walled part and relatively low stresses in the thin-walled part, and the largest distortion of 2.16 mm in the tail. Through iterative optimization of the finite element model, the simulation results show that the maximum distortion of the critical part is reduced from 2.16 mm to 0.90 mm, and the optimized part configuration is finally obtained. Based on the optimized configuration, the part is verified in actual production, and the actual distortion of each feature point of the part meets the design requirements, and the simulation results match well with the actual production results, which verifies the accuracy of the constructed finite element model and the effectiveness of the heat treatment simulation technology in the optimization of the configuration state.
    Numerical simulation of induction heat treatment of 30CrMnSiNi2A steel shaft parts
    Chen Suming, Yang Ping, Ren Shufeng, Luo Xian, Wang Wenbo
    2023, 48(4):  235-244.  doi:10.13251/j.issn.0254-6051.2023.04.037
    Abstract ( 71 )   PDF (555KB) ( 28 )  
    Comsol software was used to simulate the induction tempering of 30CrMnSiNi2A steel. The effects of power frequency, current, and structure and size parameter of coil on temperature homogenity in the workpiece during induction heating were studied by using control variable method. The results show that the greater the current intensity and power frequency, the greater the heating rate of the workpiece in the induction heating process, the higher the final balance temperature, but the greater the radial/axial temperature difference. The more turns of the coil, the greater heating rate and radial/axial temperature difference of the workpiece, as well as the higher the final balance temperature. The change of coil radius will only affect the heating rate at the end of the workpiece, the smaller the coil radius, the faster the heating rate at the end of the workpiece, and the smaller the axial temperature difference. The change of coil section outer diameter and wall thickness has no effect on the temperature field of the workpiece during induction heating. According to the comparative analysis of the simulation results, a method of combining sectional heating method with adding magnetic flux concentrator is proposed to optimize the induction tempering system. Through design optimization, it is possible to eliminate the radial temperature difference of the workpiece during induction heating, while also controlls the axial temperature difference to be within 10 ℃.
    Finite element numerical simulation of heat treatment temperature field of 1Cr15Ni4Mo2CuN stainless steel for screw
    Wang Zhonglin, Li Quan, Gong Zhihua, Bao Hansheng, Yong Xi
    2023, 48(4):  245-252.  doi:10.13251/j.issn.0254-6051.2023.04.038
    Abstract ( 28 )   PDF (558KB) ( 24 )  
    Based on the ANSYS finite element platform and combined with the temperature sensitivity of thermophysical parameters and the current heat treatment process, the temperature field variation of the 1Cr15Ni4Mo2CuN steel screw specimen with different sizes during quenching and cryogenic treatment was simulated, and the retained austenite content of the specimen under different cryogenic time was analyzed by means of microstructure observation, XRD and hardness test. The results show that the temperature uniformity time during heating at 1070 ℃ of the φ40, φ45, φ50 mm specimen is 1100, 1294, 1446 s, respectively; the whole temperature of the φ40 mm specimen drops below the Mf temperature when cryogenic at -196 ℃ for 79 s, meanwhile, the retained austenite of the workpiece has been greatly transformed into martensite, which leads to the siqnificant inorease of hardness. With the extension of cryogenic time, the content of retained austenite decreases, but after cryogenic for 1800 s, the content of retained austenite does not change significantly.
    Heat treatment simulation of titanium alloy part based on Jmatpro and Deform
    Liu Xinyu, Xie Benchang, Wang Yeshuang, Zhang Di, Cen Yaodong, Chen Lin
    2023, 48(4):  253-256.  doi:10.13251/j.issn.0254-6051.2023.04.039
    Abstract ( 31 )   PDF (560KB) ( 36 )  
    Jmatpro and Deform softwares were used to simulate the solid solution and aging process (900 ℃ for 1 h, WQ and 540 ℃ for 4 h, AC) of the “A” type TC4 titanium alloy part. The results show that the cooling rate at the top and the feet of the “A” type part is higher than 10 ℃/s and about 48% martensite is produced. After aging treatment at 540 ℃, no fine acicular α′ martensite exist in the microstructure, which is composed of primary equiaxed α phase and dispersed precipitated phase (aging α phase, aging β phase). The maximum equivalent stress after solid solution is 65.6 MPa, while it is only 35.3 MPa after aging. During solid solution and aging process, the temperature gradient and stress at the bolt hole at the top of the “A” type structural part are the largest, where the deformation is changed as rapidly increasing, stably, rapidly decreasing, increasing, stabilizing and gradually decreasing, with distortion of 0.77 mm after the solid solution and aging process.
    SURFACE ENGINEERING
    Microstructure and mechanical properties of laser hardened surface of 45Mn steel engine chain plate
    Li Xiao, Yang Yong, Gong Chunhong
    2023, 48(4):  257-263.  doi:10.13251/j.issn.0254-6051.2023.04.040
    Abstract ( 29 )   PDF (556KB) ( 25 )  
    In order to solve the problem of severe wear between inner and outer chain plates of large marine engine chain, the surface modification technology of laser quenching was proposed to improve the mechanical properties of chain plate surface. The single-channel and multi-channel laser quenching tests were carried out on the surface of the 45Mn steel, and the microstructure and hardness changes after laser quenching were analyzed.The results show that the phase transformation hardening zone dominated by slatted martensite and fine martensite was formed after single-pass laserquenching. When the laser power is 300-900 W and the scanning speed is 5-20 mm/s, the surface hardness of the 45Mn steel after single laser quenching is 850-950 HV, the effective hardening depth is about 0.63 mm, and the wear volume decreases to 45.1%-53.0% of that without laser quenching and without changing the surface roughness. Multi-pass lap laser quenching forms a softened zone dominated by tempered martensite. After multi-channel laser quenching with overlap rate of 30%, the surface hardness of the 45Mn steel is relatively average, and the width of temper softening zone is 0.68 mm.
    Effect of laser remelting on microstructure and properties of micro-arc oxidation layer on aluminum alloy
    Lin Dan, Gu Gaoyang, Shang Jian
    2023, 48(4):  264-272.  doi:10.13251/j.issn.0254-6051.2023.04.041
    Abstract ( 27 )   PDF (562KB) ( 26 )  
    Laser remelting was used to improve corrosion resistance of the micro-arc oxidation layers on 6061 aluminum alloy. The porosity, roughness, surface morphology, phase composition and corrosion resistance of the micro-oxidation layers under laser power of 500-1000 W were studied by means of optical microscope, confocal microscope, scanning electron microscope, X-ray diffractometer and electrochemical workstation. The results show that the micro-arc oxidation layer after laser remelting is mainly composed of α-Al2O3 and γ-Al2O3 phases, and the conversion degree from γ-Al2O3 to α-Al2O3 increases with laser power increasing. When the laser power is in the range of 500-900 W, the porosity of the micro-arc oxidation layer increases firstly and then decreases, but the roughness does not change significantly. When the laser power is up to 1000 W, the micro-arc oxidation layer surface becomes bulging and cracking, which makes the roughness and porosity of the layer increase. When the laser power is 900 W, the micropore size decreases or even closes, and the number of cracks is reduced, the surface porosity is minimized, the corrosion resistance is the best.
    Gas nitrocarburizing of precision thin infiltration layer for aviation stainless steel 1Cr11Ni2W2MoV
    Wang Xinyu, Jiao Qingyang, Li Shijian, Wang Kexi, Yan Tingyu, Wang Yu
    2023, 48(4):  273-276.  doi:10.13251/j.issn.0254-6051.2023.04.042
    Abstract ( 28 )   PDF (557KB) ( 28 )  
    Aviation stainless steel 1Cr11Ni2W2MoV was gas nitrocarburized to obtain a precision thin infiltrated layer with a depth of 0.02-0.03 mm, and the depth, hardness, brittleness and microstructure of the infiltrated layer under different process parameters were tested and analyzed. The results show that at the nitrocarburizing temperature of 480-560 ℃, by controlling the holding time, precision thin layers with depth of 0.02-0.03 mm and hardness≥800 HV0.1 can be obtained. The higher the temperature, the longer the holding time, and the greater the thickness and hardness of the infiltrated layer. Considering the process control stability and production efficiency, the infiltration rate at 520 ℃ is uniform and easy to control, which is more suitable for the actual production of the parts. The brittleness of the infiltrated layer meets the requirements of grade 1-2 in the standard HB 5022—1994, and the microstructure meets the requirements of grade 2 and above.
    Surface shot peening strengthening of 300M steel parts
    Li Wei
    2023, 48(4):  277-280.  doi:10.13251/j.issn.0254-6051.2023.04.043
    Abstract ( 29 )   PDF (557KB) ( 32 )  
    Four different shot-peening processes were adopted for the 300M steel, and then the residual stress and its distribution, the microstructure and its distribution, and the microhardness and its distribution the surface roughness, were tested and analyzed respectively for the shot-peening layers to provide technical data for the subsequent guidance of production practice. The results show that the high hardness ceramic shot can obtain high residual compressive stress with lower shot peening strength, and the surface roughness value will not be significantly increased. Although the residual stress distribution is good after shot peening with shots cut from steel wire, the surface roughness increases greatly. Shot peening with large-diameter high-strength steel wire can not improve the compressive residual stress level, but can greatly increase the roughness value. Composite shot peening can effectively solve the contradiction between shot peening strength and roughness. On the premise that the roughness changes little, the composite shot peening process of steel wire cutting shot+ceramic shot can obtain better strengthening effect and surface structure.
    Induction heating and quenching process for wheel
    Zhen Yanbo, Yan Jiajia, Chu Beibei, Geng Chenlei, Lu Shaohua, Zhang Yuan, Li Xuchen, Yang Shaohua
    2023, 48(4):  281-284.  doi:10.13251/j.issn.0254-6051.2023.04.044
    Abstract ( 36 )   PDF (582KB) ( 33 )  
    Induction heating and quenching process for 45 steel forging wheel was studied by simultaneous heating mode and continuous heating mode, respectively. The results show that when using continuous heating (the gap between the inductor and the workpiece is 6 mm, the output power is 339 kW, and the frequency is 6.3 kHz) with spray water cooling, and then tempered at 230 ℃ for 2 h in a heat treatment furnace, the surface hardness of the wheel outer surface tread and fillet area is 509-599 HV0.2 (50-55 HRC), the depth of the hardened layer is 3.4-4.7 mm, and the microstructure grade is 5-7, which can all meet the technical requirements of the wheel, and acquires good results in industrial pilot production.
    TEST AND ANALYSIS
    Fracture failure analysis of 38CrMoAl steel piston rod of hydro-pneumatic spring
    Jin Linkui, Wu Zhenghuan, Cheng Xi, Li Xiaohui, Fang Manting
    2023, 48(4):  285-292.  doi:10.13251/j.issn.0254-6051.2023.04.045
    Abstract ( 31 )   PDF (508KB) ( 37 )  
    Fractured specimen of a 38CrMoAl steel piston rod of hydro-pneumat spring was detected by means of metallographic microscope, scanning electron microscope and energy spectrum. The results show that the fracture is fast fracture with radial fringe features. There are several arc-shaped surface cracks on the outer circle of the piston rod end, it is inferred that the high-speed impact from the external force causes the flange end to bear great bending stress and finally produces the fracture in the groove where the stress concentration is greatest. Microstructure examination of the fracture shows that there are two grooves at the flange end of the piston rod, and the fracture is caused by the first groove near the rod. At the second groove where the rounded corner is, the radius R is very small and the surface crack appears. The nitriding layer deepens obviously on both sides of that surface crack, indicating that the surface crack is formed before nitriding and belongs to the quenching stress concentrated crack formed in the quenching and tempering process. Through that, it is concluded that the stress concentration cracking tendency also exists in the first groove. There are surface cracks and surface spalling in the fracture source area, and the surface nitrided layer is brittle. The surface decarburization layer exists in the outer circle of the rod, and brittle acicular nitrides are produced. The microstructure is tempered sorbite with coarse martensite orientation, and the matrix is coarse superheated microstructure, which cause the strength and toughness of the material to be reduced significantly.
    Cause analysis of insufficient impact toughness and heat treatment repair process of G115 steel pipe SAW weld
    Tian Linan, Zhang Fengshou, Li Junfeng, Bai Li, Wang Lu, Qiao Lijie, Feng Keyun
    2023, 48(4):  293-297.  doi:10.13251/j.issn.0254-6051.2023.04.046
    Abstract ( 30 )   PDF (503KB) ( 29 )  
    A large-diameter thick wall G115 steel pipe was welded by submerged arc automatic welding (SAW). After post weld tempering at 785 ℃, the impact absorbed energy of the weld is lower than the minimum value required by the standard. Based on the analysis and test of the welding method, welding material and tempering temperature, the results show that the tempering temperature of the weld exceeds the Ac1 point of the clad metal, resulting in incomplete phase transformation structure, and the interaction of various factors such as carbide re-dissolution, reduction of precipitation strengthening, martensite substructure and dislocation density, as well as growth and coarsening of precipitated phases, eventually leads to the decrease of weld impact property. Through the heat treatment repair process of normalizing at 1080 ℃ for 3 h and tempering at 770 ℃ for 6.5 h, the impact property of the weld is greatly improved.
    Failure analysis of 7A04 aluminum alloy shell
    Wang Cuiying, Yang Youcai, Ke Meiwu, Chu Xiaofei, Wang Wei
    2023, 48(4):  298-302.  doi:10.13251/j.issn.0254-6051.2023.04.047
    Abstract ( 33 )   PDF (505KB) ( 33 )  
    Cracking failure occurred in 7A04 aluminum alloy shell during service. The causes of cracking were analyzed by observing the appearance of failed part and macro and micro morphologies of fracture, testing and comparing the material, microstructure, mechanical properties and surface stress of failed parts and inventory parts. The results show that the failed shell is brittle fractured along longitudinal direction of the shell, the main cause of the cracking is that the transverse mechanical properties of the shell is relatively low, and the working stress beared by the shell is large.
    Retained austenite depth test of 17-7PH stainless steel wire by metallographic method
    Lin Wenqin, Li Dongsheng, Deng Feng, Wu Jiaxin, Jiang Hongjun, Yang Yuanxi, Xu Xinjie, Liu Lübo
    2023, 48(4):  303-306.  doi:10.13251/j.issn.0254-6051.2023.04.048
    Abstract ( 37 )   PDF (503KB) ( 34 )  
    In accordance with the AMS5678G material specification of 17-7PH stainless steel wire, metallographic method is required to test the depth of retained austenite on surface. In view of the problem of specimen preparation and the definition of the depth of retained austenite layer, the selection of specimen clips, erosion method and etching time, and depth definition of retained austenitic layer were tested. It is concluded that in order to avoid the influence of chemical erosion potential during retained austenite display, plastic sample clip should be used for inlay; using Fry's reagent to wipe the specimen with a wiping time of 5-10 s is a more suitable way to reveal the microstructure. When there is a retained austenitic layer on surface of the steel wire, its depth is defined as the dense retained austenitic layer depth, which is approved by the material specification unit.
    STANDARDIZATION
    Interpretation of GB/T 38819—2020 Technical requirements and assessment of green heat treatment
    Dong Xiaohong, Xu Yueming, Chang Yumin, Li Qiao, Wang Guangsheng
    2023, 48(4):  307-315.  doi:10.13251/j.issn.0254-6051.2023.04.049
    Abstract ( 40 )   PDF (511KB) ( 36 )  
    In view of the characteristics of heat treatment enterprises, the requirements of the standard for heat treatment enterprises in basic requirements, heat treatment plant, heat treatment equipment, heat treatment process materials, heat treatment process, management system, environmental emissions and other aspects specified in the GB/T 38819-2020 were interpreted carefully, and the evaluation method of green heat treatment was explained.