Research progress on preparation technology and coating of nano-powder by plasma spraying
Chen Baisen, Meng Junsheng, Wang You, Shi Xiaoping
2023, 48(7):
223-236.
doi:10.13251/j.issn.0254-6051.2023.07.039
Abstract
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PDF (3299KB)
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In modern industry, plasma spraying technology has become an important method to improve the wear resistance and corrosion resistance of the surface of mechanical parts. As a spraying material, the nano-powder can effectively improve the wear resistance, corrosion resistance, oxidation resistance and other aspects of plasma spraying coating, which has research value in the application of surface protection of parts and components. It is of great significance for the energy conservation and environmental protection, and has become a research hot spot in the field of surface modification at home and abroad. Based on this, on the basis of a large number of literature, the preparation method of nano powder from three aspects as solid phase method, liquid phase method and gas phase method is introduced, research on the regranulation technology of nano-powder at home and abroad is summarized, the preparation methods of nano-powder feed, including spray drying, mechanical grinding and liquid phase precursor synthesis are described, and the preparation method of liquid phase precursor synthesis method is focused on. From the selection of nano-powder for plasma spraying to the preparation of coating, the application results of nano-coating in wear resistance, corrosion resistance, thermal barrier and self-lubrication are reviewed in detail, furthermore, the influence of plasma spraying parameters (spraying power, spraying distance, moving speed of spray gun, spraying gas parameters) on quality of the nano-coating is inductively analyzed. Finally, the problems and shortcomings in the preparation of plasma sprayed nano-powder feed are discussed, and the future research direction of plasma sprayed nano-coating is prospected.
