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  • MATERIALS RESEARCH
    Effect of Cu on mechanical properties of 390 MPa grade CrNiMo series low-alloy ship steel plates
    Li Weixian, Peng Wei, Hu Jie, Liu Tengshi, Zhou Luhai, Dong Han
    2024, 49(4):  1-7.  doi:10.13251/j.issn.0254-6051.2024.04.001
    Abstract ( 103 )   PDF (5141KB) ( 87 )  
    CrNiMo low-alloy marine steels without Cu(961-Base) and with 1wt% Cu(961-Cu) quenched twice and then tempered at high temperature were prepared, and then the effect of Cu on microstructure, mechanical properties, precipitated phase and texture characteristics of the steel was investigated by thermal dilatometer, optical microscope(OM), scanning electron microscope(SEM), electron backscatter diffractometer(EBSD) and transmission electron microscope(TEM). The results show that the Ac1 and Ac3 temperatures of the 961-Base steel are 767 ℃ and 905 ℃, and that of 961-Cu steel are 762 ℃ and 895 ℃, respectively. The ferrite/bainite transformation temperatures of the 961-Cu steel are lower than that of the 961-Base steel. The microstructure of the tested steels after heat treatment is dominated by lath bainite(LB) and a small amount of quasi-polygonal ferrite(QPF). The lath of the 961-Cu steel is more refined, which increases the proportion of large-angle grain boundaries by 6.8% and is more beneficial to hinder crack propagation. Compared with that of the 961-Base steel, the yield strength and tensile strength of the 961-Cu steel are increased by 84 MPa and 68 MPa, respectively, and the low-temperature impact absorbed energy are increased from 220 J to 267 J. The impact fracture of the tested steels is dominated by the shear lip and fiber zone, with the 961-Cu steel having a greater shear section ratio. The Cu-rich phase (fcc structure) is non-uniformly precipitated in the matrix and on dislocation line in the form of globular or rods, producing a precipitation strengthening effect. Both the tested steels are characterized by α and γ textures, with the 961-Cu steel containing a higher proportion of γ textures that is conducive to deformation.
    Effect of preparation process on CeFe2 phase content and magnetic properties of (La, Ce)-Fe-B permanent magnetic materials
    Dong Fuhai, Zhang Ming, Li Yongfeng
    2024, 49(4):  8-12.  doi:10.13251/j.issn.0254-6051.2024.04.002
    Abstract ( 48 )   PDF (2131KB) ( 17 )  
    Near-equilibrium and non-equilibrium specimens with the nominal composition of (LaxCe1-x)3.0Fe14B(x=0, 0.05, 0.10, 0.15, 0.20, 0.25, 0.30, 0.35) alloy were prepared by annealing and rapid quenching, respectively. The effect of La content on the content of CeFe2 phase and magnetic properties of the alloy was studied by means of X-ray diffraction and thermomagnetic curve analysis. The results show that the content of CeFe2 phase in the alloy decreases monotonously with the increase of La substitution, and the non-equilibrium specimen contains less CeFe2 phase than the near-equilibrium specimen with the same nominal composition, indicating the preparation process has a strong influence on the content of the CeFe2 phase. With the increase of La content, the saturation magnetization, remanence and maximum magnetic energy product of the non-equilibrium specimen are improved, the coercivity increases and then decreases, which all is the result of the decrease of magnetocrystalline anisotropy field and the optimization of microstructure. In addition, it is found that La con not enter CeFe2 phase like other rare earth metals.
    Jominy end quenching characteristics of 52CrMoV4 leaf spring steel
    Zhang Wentao, Liu Chao, Du Yao, Min Yongan
    2024, 49(4):  12-17.  doi:10.13251/j.issn.0254-6051.2024.04.003
    Abstract ( 47 )   PDF (3390KB) ( 31 )  
    Jominy end quenching test were carried out on 52CrMoV4 large specification leaf spring steel to investigate the effects of normalizing pretreatment at 900 ℃ for 1 h and austenitizing at 850 ℃ and 900 ℃ on Jominy end quenching characteristic of the 52CrMoV4 leaf spring steel. The results show that the end-quenching hardness of hot-rolled steel after austenitizing at 850 ℃ is lower and banded microstructure is more obvious and the end-quenching curve fluctuates greatly, which can reflect the uniformity of chemical composition distribution to some degree. Hot-rolled steel austenitized at 900 ℃ can reach higher hardness and normalizing before quenching can stabilize the overall hardness of 52CrMoV4 leaf spring steel. During 52CrMoV4 steel leaf spring manufacturing process, 900 ℃ austenitizing temperature is adopted to acquire higher hardness around 60 HRC, displaying better quenching properties.
    Preparation and high-temperature tribological properties of self-lubricating CoCrW matrix composites reinforced by SrSO4
    Guo He, Cui Gongjun, Han Wenpeng, Liu Yanping, Kou Ziming
    2024, 49(4):  18-25.  doi:10.13251/j.issn.0254-6051.2024.04.004
    Abstract ( 50 )   PDF (4852KB) ( 18 )  
    Self-lubricating CoCrW matrix composites reinforced by SrSO4 (4.0%, 9.0% and 14.0%, respectively) were prepared to enhance the wear resistance of sleeve or bearing at high temperature, and the effect of SrSO4 on the microstructure and high-temperature tribological properties of composites was systematically investigated. The results show that the SrSO4 decomposes and the Cr2O3, Cr2S3, CoCr2O4 and SrCrO4 phases are in-situ synthesized during sintering. A lubricating film containing in-situ synthesized solid lubricants and oxides as well as the tribochemistry reaction products is formed on the worn surfaces, improving the high-temperature lubricating properties of CoCrW matrix composites. As a result, the CoCrW matrix composite with 9.0%SrSO4 has the desired tribological properties.
    Thermal deformation behavior and hot processing maps of    1900 MPa grade heat-resistant bearing steel
    Guo Chuncheng, Qi Haiquan, Chi Hongxiao, Gu Jinbo, Liu Anqi, Wang Weimin
    2024, 49(4):  26-34.  doi:10.13251/j.issn.0254-6051.2024.04.005
    Abstract ( 70 )   PDF (6081KB) ( 31 )  
    Gleeble-3500 thermal simulation testing machine was used to conduct hot compression tests on a 1900 MPa heat-resistant bearing steel to study its hot deformation behavior and microstructure evolution at strain of 0.8 in the deformation temperature range of 900-1150 ℃ and strain rate range of 0.001-10 s-1. The effect of deformation temperature and strain rate on the flow behavior of the tested steel was analyzed, the constitutive equations with strain ranges of 0.1-0.8 were constructed based on the Arrhenius model, and the hot processing maps with strain values of 0.2, 0.4, 0.6 and 0.8 were drawn based on the dynamic material model (DMM). The microstructure evolution of the tested steel was analyzed in different hot working zones to verify the optimal hot working zone obtained. The results show that under deformation conditions of 0.001-10 s-1 and 1050-1150 ℃, the true stress-true strain curves exhibit a clear plateau after work hardening, which reflects the characteristics of dynamic recovery (DRV), while under deformation conditions of 0.001-10 s-1 and 900-1100 ℃, the curves exhibit a clear peak, which reflects the characteristics of dynamic recrystallization (DRX). By establishing and verifying the constitutive equations, it is found that the correlation coefficient between the tested and calculated values of flow stress is R=0.973, which indicates that the established flow stress constitutive model can accurately predict the flow stress of the alloy. The hot processing maps show that the optimal process parameters within the test range are deformation temperature of 1070-1150 ℃, and strain rate of 0.01-0.1 s-1.
    Research and development of galvannealing dual-phase steel DP980
    Zhang Liang, Huang Xueqi, Liu Libin, Li Zhen, Xie Chunqian, Shi Chang, Liu Xingquan
    2024, 49(4):  34-37.  doi:10.13251/j.issn.0254-6051.2024.04.006
    Abstract ( 40 )   PDF (1730KB) ( 14 )  
    On the basis of laboratory test and research, galvannealed dual-phase steel DP980-GA was successfully developed relying on industrial continuous galvanizing line (CGL). The results show that microstructure of the steel substrate is composed of ferrite, martensite and a small amount of bainite. The phase structure of the coating is composed of thin Γ layer with 0.6 μm thickness near the substrate, principal phase δ and a small amount of ζ phase, where the Fe content in the coating is around 10.5%. The mechanical properties of the DP980-GA steel product show low yield ratio (0.624), good elongation and hole expansion ratio. The industrial mass produced products were applied to parts such as A pillar inner, of which the process capacity of yield strength, tensile strength and elongation is controlled stably.
    Dynamic continuous cooling transformation curves and mechanical properties of S355 low alloy structural steel
    Huang Dong, Jiang Yiran
    2024, 49(4):  38-41.  doi:10.13251/j.issn.0254-6051.2024.04.007
    Abstract ( 41 )   PDF (1820KB) ( 18 )  
    Dynamic CCT curves of S355 low alloy structural steel was measured by Gleeble-3800 thermal simulation tester, and the effects of different rolling temperatures and cooling methods on the microstructure and mechanical properties of the S355 steel were studied by means of room temperature tensile test, low temperature impact test and microstructure observation. The results show that when the cooling rate is less than 10 ℃/s, the phase transformation products of the S355 steel are ferrite, pearlite and bainite. When the cooling rate is in the range of 10-15 ℃/s, the phase transformation products are ferrite and bainite. After rolling with water cooling, the steel has high strength and higher yield ratio, but has lower low-temperature impact property. After rolling with air cooling, the steel has lower strength and yield ratio, and higher low-temperature impact property. When the rolling temperature is 840 ℃, the comprehensive mechanical properties of the S355 steel rolled with air cooling can meet the requirements of BS EN 10225—2009 standard.
    Effect of alloying elements on microstructure and properties of high carbon pearlite wire rod steel
    Tang En, Peng Xiachao, Liu Hongliang, Zhang Rui, Wang Kun
    2024, 49(4):  42-47.  doi:10.13251/j.issn.0254-6051.2024.04.008
    Abstract ( 42 )   PDF (3621KB) ( 27 )  
    Three kinds of high carbon wire rod steels with different content of microalloying elements V, Nb were designed. The strengthening effects of microalloying elements on the wire rod steel were analyzed through tensile testing, microstructure observation and prior austenite grain size statistics. The results show that the tensile strength of the V-steel is 1282.7 MPa, which is increased by 156.5 MPa compared with the base steel and accompanied with a slight increase of total elongation of 13.08%. The tensile strength and total elongation of the V+high Nb steel are 1287.0 MPa and 12.38%, which are increased by 160.8 MPa and 0.25% compared with the base steel, respectively. For high-carbon pearlitic steel, adding an appropriate amount of V can refine the pearlite lamellar spacing, however, adding more Nb will not further refine the pearlite lamellar spacing. Besides, the more addition of Nb has no significant effect on the improvement of tensile strength. Therefore, there is no need to add Nb after adding 0.1%V in the high carbon pearlite wire rod. The addition of microalloying element V not only refines the prior austenite grain, but also improves the work-hardening ability of the wire rod steel, mainly because the pearlite lamellar spacing is refined, so that it shows better deformation resistance.
    MICROSTRUCTURE AND PROPERTIES
    Microstructure and properties evolution of Cu-Fe alloy after cryogenic rolling and aging treatment
    Ma Qidong, Zhang Yubo, Yue Shipeng, Chen Jiale, Li Tingju
    2024, 49(4):  48-54.  doi:10.13251/j.issn.0254-6051.2024.04.009
    Abstract ( 40 )   PDF (4186KB) ( 27 )  
    The evolution of microstructure and properties of the Cu-5Fe alloy after cryogenic rolling (CR) and aging was studied by means of SEM, XRD, TEM, mechanical properties and electrical conductivity tests. The results show that when the deformation is 90%, the dislocation density of the alloy after CR is higher than that of room temperature rolling (RTR), and the refinement of Cu matrix grains and Fe phases is more significant. When the aging temperature is 500 ℃, the nano-Fe phase precipitates in the CR specimen is finer and more. This is because the higher deformation energy storage and dislocation density in the CR specimen promote the precipitation of Fe phase more effectively. After 90% deformation CR and aging at 500 ℃ for 1 h the tensile strength and electrical conductivity of the Cu-5Fe alloy are 551.5 MPa and 69%IACS, respectively. The comprehensive performance is better than that of the alloy after RTR process combined with aging treatment. This is due to the fact that the recrystallized grains of the CR specimen are still smaller than those of the RTR specimen, meanwhile, more nano-Fe phases in the CR specimen bring stronger precipitation strengthening effect and less influence on the conductivity of the alloy.
    Effect of heat treatment and Cr content on fatigue crack growth of pearlitic rail steels
    Wang Dongmei, Jiang Hongli, Wang Yeshuang, Liu Dong, Liu Chang, Chen Lin
    2024, 49(4):  55-61.  doi:10.13251/j.issn.0254-6051.2024.04.010
    Abstract ( 44 )   PDF (3883KB) ( 14 )  
    The fatigue properties of two pearlitic rail steel with different Cr contents were determined using a SincoTec electromagnetic resonance high-frequency fatigue testing machine. The effects of heat treatment process and the Cr contents on the fatigue crack propagation behavior of the rail steels were studied by analyzing the fatigue crack propagation rate curves, fracture morphologies, inclusions and precipitates at the fracture surfaces. The results show that the optimal heat treatment process for the low-Cr steel is cooling at a rate of 8 ℃/s to 560 ℃ and then isothermal holding for 30 s, which increases the fatigue life of the low-Cr steel from 788 000 cycles in as-rolled state to 914 000 cycles, by 16.0%. While under the same heat treatment conditions, the fatigue life of the high-Cr steel is increased from 812 000 cycles in as-rolled state to 1 043 000 cycles, by 28.4%. The fatigue performance improvement of the tested steels resulted by optimized heat treatment process and higher Cr content is attributed to the significant reduction in the interlamellar spacing and cluster size of pearlite. On one hand, the microstructure refinement increases the crack propagation resistance, reduces the distance between fatigued striations, and increases the number of fatigue steps. On the other hand, it hinders the primary crack growth, and increases the grain orientations to obtain higher possibility of secondary cracks. Moreover, the higher Cr content promotes (Fe, Cr)3C second-phase particle precipitation during stage II cracking zone, which impedes dislocation motion and thus reduces crack propagation rate during fatigue loading.
    Influence of heat treatment on microstructure and magnetic properties of high purity cobalt
    Xu Guojin, Han Sicong, Zhu Ziyi, Luo Junfeng, He Jinjiang, Chen Chang, Chen Gui
    2024, 49(4):  61-65.  doi:10.13251/j.issn.0254-6051.2024.04.011
    Abstract ( 27 )   PDF (3675KB) ( 17 )  
    The microstructure, texture and magnetic properties of99.999% high purity cobalt after heat treated respectively at 350, 450 and 550 ℃ were analyzed by means of optical microscope, electron backscatter diffraction and vibrating sample magnetometer. The results show that the phase, grain boundary and grain texture of the high purity cobalt are significantly affected by the heat treatment temperature. When the heat treatment temperature is 350 ℃, the microstructure of the high purity cobalt is HCP phase with strong texture. When the heat treatment temperature are 450 ℃ and 550 ℃ which are above the phase-transition temperature of 427 ℃, the microstructure is the coexistence of HCP phase and FCC phase, the fraction of small angle grain boundaries decreases sharply, the large angle grain boundaries increase significantly, and producing two special grain boundaries: phase transition twin boundary of 70.5°/<1120>, and annealing twin boundary (∑3 grain boundary) of 60°/<111>. When the heat treatment temperature is 350 ℃, the pole density and [0001] texture content of the high purity cobalt are the highest and the relative permeability is the lowest as 6.1, while when the heat treatment temperature is above the phase-transition temperature, the permeability of the high purity cobalt increases significantly.
    Microstructure evolution and mechanical properties of laser additive manufactured 316L stainless steel after annealing process
    Zheng Lei, Xu Da, Lu Yujie, Liao Wenchao, Yin Anmin, Chen Hou
    2024, 49(4):  66-77.  doi:10.13251/j.issn.0254-6051.2024.04.012
    Abstract ( 59 )   PDF (17577KB) ( 50 )  
    The microstructure evolution and mechanical properties of laser additive manufactured 316L stainless steel after annealing process were studied by means of scanning electron microscope (SEM), electron backscatter diffraction (EBSD) and tensile testing machine. The results show that after annealing at 700 ℃, the morphology of the fish-scale molten pool begins to gradually transform into an irregular strip shape as the temperature increases. After annealing at 750 ℃, the cellular and long columnar substructures in the molten pool transform into spherical substructure and triangular point-like pit-shaped microstructure. As the annealing temperature increases, the grain size first decreases and then increases, the dislocation density is reordered, the cellular substructure is dissolved, and the evolution of the substructure and large and small angle grain boundaries reflects the decrease in dislocation density, leading to decrease in strength and enhancement in plasticity. When the annealing at 600 ℃ for 120 min, the yield strength is 484.2 MPa, the tensile strength is 665.6 MPa, and the elongation is 47.7%. When annealing at 850 ℃ for 120 min, the yield strength is 410.4 MPa, the tensile strength is 639.1 MPa, and the elongation is 59.7%. As the holding time increases, the deformation zone transforms into substructure; when the holding time is increased from 30 min to 120 min at temperature of 650 ℃, the substructure increases from 24.1% to 82.3%; when the holding time is increased from 30 min to 120 min at temperature of 850 ℃, the substructure is increased from 24.9% to 59.2%.
    Effect of heat treatment process and copper content on texture of high-silicon non-oriented silicon steel
    Xue Rundong, Fang Xizhen
    2024, 49(4):  78-82.  doi:10.13251/j.issn.0254-6051.2024.04.013
    Abstract ( 103 )   PDF (2601KB) ( 31 )  
    Effect of copper content on the texture of two high-silicon non-oriented silicon steels without Cu and with trace Cu was analyzed by EBSD technology, and the microscopic mechanism was also investigated. The results indicate that after high temperature annealing at 1000 ℃, the addition of trace Cu element has an obvious harmful effect on the texture of finished silicon steel product. The high temperature annealing process plays a more full role in optimizing the texture by the shear bands, while such optimizing effect is inhibited obviously by adding of trace Cu to the non-oriented silicon steel, which is attributed to the dispersive distribution of the copper precipitates in the steel matrix.
    Effect of long-term aging on microstructure and properties of GH4169 alloy
    Tao Tiancheng, Zang Kai, Zhu Zhiyuan
    2024, 49(4):  83-88.  doi:10.13251/j.issn.0254-6051.2024.04.014
    Abstract ( 52 )   PDF (4741KB) ( 41 )  
    After standard heat treatment of 960 ℃×1 h+720 ℃×8 h+620 ℃×8 h, GH4169 alloy was subjected to long-term aging at 650 ℃ for 100-4000 h. The microstructure evolution law mechanical properties and their relationship of the alloy during long-term aging was explored. The results show that after aging at 650 ℃ for 100-800 h, a large number of γ″ and γ′ phases precipitate in the grain, δ phase precipitates at the grain boundary, and the hardness of the alloy increases. After aging for 1600-2400 h, γ″ and γ′ phases grow up gradually, δ phase coarsens gradually and γ″ poor zone appears around the δ phase, and the alloy hardness increases slowly. After aging for 3200-4000 h, γ″ and γ′ phases coarsen obviously and a large number of γ″ phases change into δ phase, and the hardness of the alloy decreases. Meanwhile, the tensile strength and yield strength of the alloy after long-term aging are consistent with the change of hardness, and the plasticity shows a decreasing trend.
    Microstructure evolution of GH4730 alloy during cumulative deformation
    Wang Chengyu, An Teng, Xie Xingfei, Lü Shaomin, Qu Jinglong
    2024, 49(4):  88-94.  doi:10.13251/j.issn.0254-6051.2024.04.015
    Abstract ( 29 )   PDF (5825KB) ( 18 )  
    In order to obtain a homogeneous fine-grained microstructure, multiple cumulative deformation test for GH4730 alloy were carried out. The microstructure of the alloy after multiple cumulative deformations was analyzed by means of OM, SEM and EBSD. The results reveal that the proportion of recrystallisation gradually increases and the size and number of unrecrystallised grains gradually decrease as the deformation times and amount increase. The recrystallisation mechanism is dominated by discontinuous dynamic recrystallisation (DDRX), supplemented by continuous dynamic recrystallisation (CDRX). The DDRX occurs mainly between the hard oriented grains, and the Taylor factor of the residual unrecrystallised grains is generally larger. There is a large amount of fine coherent γ′ phase in the unrecrystallised microstructure. As the deformation times and amount increase, the primary γ′ phase becomes progressively coarser, with a significantly larger area fraction and a significantly smaller number of secondary γ′ phases.
    Effect of final annealing process on microstructure and mechanical properties of Zr-4 alloy tubes
    Qu Jingwen, Li Boshuai, Zhang Haiqin, Shi Minghua, Chen Qiuyu, Li Jie, Wang Xi
    2024, 49(4):  95-103.  doi:10.13251/j.issn.0254-6051.2024.04.016
    Abstract ( 33 )   PDF (7447KB) ( 11 )  
    Effect of final annealing process on microstructure and mechanical properties of Zr-4 alloy cladding tubes were studied by means of metallographic experiments, room temperature tensile experiments, room temperature blasting experiments, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The experimental results show that the Zr-4 alloy is in an intermediate state between stress reliefing and recrystallization, and the recrystallization degree of the Zr-4 alloy increases with the increase of annealing temperature or the extension of annealing time within the temperature range of 480 ℃ to 525 ℃. The maximum grain size increases from rolling deformed structure to basic recrystallization structure, but the variation pattern of average grain size is not significant. Two types of second phase particles, Zr(Fe, Cr)2 with dense hexagonal structure and ZrFe2 with cubic structure, are precipitated from matrix under different annealing processes. Zr(Fe, Cr)2 particles have a significant difference in size and a relatively large proportion in quantity, while the ZrFe2 particles have a smaller size and a relatively small proportion in quantity. The size of the second phase particles gradually increases with increase of annealing temperature or extension of holding time, but the second phase structure has not changed. The strength of burst test and tensile test decrease with the increase of annealing temperature or the extension of holding time, elongation after tensile fracture and circumferential elongation after blasting increase and show nonlinear change, the change trend gradually show down with the increase of recrystallization degree of tubes.
    PROCESS RESEARCH
    Improving mechanical properties and corrosion resistance of Al-Zn-Mg-Cu alloy through natural aging coupled pre-stretching
    Dong Taili, Li Fang, Chen Geng, Zhang Chen, Guo Zilong, Chen Kanghua, Chen Songyi
    2024, 49(4):  104-110.  doi:10.13251/j.issn.0254-6051.2024.04.017
    Abstract ( 32 )   PDF (3775KB) ( 25 )  
    Effect of natural aging time coupled with 3% pre-stretching on the aging precipitation microstructure, mechanical properties and corrosion resistance of Al-Zn-Mg-Cu alloy was studied by using transmission electron microscope (TEM), scanning electron microscope (SEM), tensile testing, exfoliation corrosion and intergranular corrosion. The results show that natural aging for 4 days coupled with 3% pre-stretching can regulate the aging precipitation behavior near grain boundaries during subsequent aging processes, significantly reducing the width of the precipitation free zone near grain boundaries. The reason is that the precipitation free zone containing amount of solution atoms is formed after natural aging for 4 days, followed by the subsequent 3% pre-stretching to induce a large number of dislocations in precipitation free zone, promoting the subsequent aging process to precipitate phase nucleation and reducing the width of the precipitation free zone. The elongation of the Al-Zn-Mg-Cu alloy is significantly improved due to the narrow precipitation free zones near grain boundaries can avoid the accumulation of dislocations, suppress pore growth and crack propagation. Meanwhile, the exposed area of the corroded anode is reduced during the anodic dissolution process, which can reduce the corrosion rate and increase the resistance of exfoliation corrosion and intergranular corrosion. The tensile strength, elongation, and maximum intergranular corrosion depth obtained by coupling natural aging for 4 days process with 3% pre-stretching are 562 MPa, 17.23% and 191.4 μm, respectively.
    Effect of annealing process on microstructure and mechanical properties of 30Cr15Mo1N steel
    Li Jingjing, Wang Cunyu, Du Min, Xu Haifeng, Yu Feng, Cao Wenquan
    2024, 49(4):  110-115.  doi:10.13251/j.issn.0254-6051.2024.04.018
    Abstract ( 40 )   PDF (2981KB) ( 15 )  
    Effects of softening annealing and spheroidal annealing on the characteristics of precipitates, microstructure and mechanical properties of hot rolled 30Cr15Mo1N steel wire after quenching, cryogenic treatment and tempering were comparatively studied. The results show that precipitates after annealing are Cr2(C,N) and M23C6, where the spheroidal annealed specimen has a smaller size of precipitates, better spheroidizing effect, and more uniform distribution. The softening annealed specimen has higher strength, its tensile strength is 819 MPa, 63 MPa higher than that of the spheroidal annealed specimen, and the spheroidal annealed specimen shows discontinuous yield phenomenon during tensile process. The more precipitates in the softening annealed specimen effectively inhibit grain growth during the reheating process, resulting in finer grain size after heat treatment, and the hardness is 61.4 HRC, which is higher than that of the spheroidal annealed specimen.
    Effect of heat treatment on microstructure and properties of additive manufacturing TS5 nickel-based superalloy
    Tan Kejie, Xie Jinli, Qin Hailong , Xu Bin, Dong Hang, Bi Zhongnan, Zhang Ji
    2024, 49(4):  116-122.  doi:10.13251/j.issn.0254-6051.2024.04.019
    Abstract ( 30 )   PDF (3817KB) ( 17 )  
    Nickel-based superalloy TS5 was prepared by using selective laser melting (SLM) technology, and the effect of heat treatment with various heating temperatures, rates and holding time on the microstructure and mechanical properties of the alloy was analyzed. The results show that the proportion of cracks in the as-deposited TS5 alloy is 0.07%, with the cross-sectional average grain diameter of 66.94 μm. The TS5 alloy has a low cracking tendency of printing forming and a stable formed microstructure. When the as-deposited TS5 alloy is heated up to 900 ℃ with 0.1 ℃/s, γ′ phase precipitates in the heating process, while the faster heating rate can inhibit the precipitation of γ′ phase during the heating process, especially when the heating rate is greater than 50 ℃/s, the precipitation of γ′ phase is completely inhibited. When holding at 850 ℃ for 10, 60 and 240 min respectively, the size of γ′ phase is 22.2, 40.5 and 58.9 nm respectively, the volume fraction of γ′ phase is 26.2%, 37.7% and 47.1% respectively, meaning that the amount of precipitation gradually increases. The tensile test shows that the tensile strength of the as-deposited TS5 alloy gradually decreases with increase of the heat treatment temperature. The yield strength at 650 ℃ and 750 ℃ is 873 MPa and 768 MPa respectively, while the brittle fracture occurs during the tensile process at 850 ℃ and 950 ℃. The electron back-scatter diffraction results show that the cracks mainly occur in the high angle grain boundaries. In summary, a reasonable rapid heating combined with a short isothermal holding time is beneficial for avoiding phase transformation internal stress during the heating process. Moreover, effectively improving grain boundary strength is crucial for the TS5 alloy formed by SLM to resist the deformation and cracking during heat treatment process.
    Effect of austempering on microstructure and mechanical properties of high vanadium wear-resistant alloy
    Xie Hongshen, Li Ming, Leng Wanqing, Diao Xiaogang, Li Zhou, Xu Liujie
    2024, 49(4):  123-131.  doi:10.13251/j.issn.0254-6051.2024.04.020
    Abstract ( 30 )   PDF (6655KB) ( 14 )  
    The effect of different austempering temperatures on the microstructure and mechanical properties of high vanadium wear-resistant alloy prepared by sand-casting was investigated. The results show that the alloy obtains nano-bainite matrix structure after austempering at 200-300 ℃, which is composed of bainite-ferrite lath and retained austenite in film/block form. The carbides exhibit no significant changes, whereas the hardness and impact absorbed energy significant improve compared to the as-cast alloy. Lowering the austempering temperature promotes the transformation of austenite to bainite and refines the bainite structure. As the austempering temperature decreases from 300 ℃ to 200 ℃, the thickness of bainitic ferrite lath and austenite film decreases from 50-200 nm and 35-185 nm to 20-100 nm and 20-125 nm, respectively, and the alloy hardness increases from 53.3 HRC to 59.3 HRC, while the impact absorbed energy shows a slight decrease. In comparison to the alloy with a tempered martensite matrix, the bainite matrix alloy exhibits a lower hardness but a significantly improved impact absorbed energy. After austempering at 200 ℃, the alloy hardness is 1.7% lower than that of the tempered martensite matrix alloy, while its impact absorbed energy is 60% higher.
    Effect of high energy electro-pulsing treatment on microstructure and properties of welded joints of marine structural steel
    Wang Yitong, Hou Huaxing, Zhang Chi, Pan Dong
    2024, 49(4):  131-137.  doi:10.13251/j.issn.0254-6051.2024.04.021
    Abstract ( 35 )   PDF (6599KB) ( 17 )  
    Effect of single temperature/combined electro-pulsing technique on the microstructure and properties of welded joints of low alloy steel used in marine structures was studied. The results show that both of the electro-pulsing treatments can refine the grain size and improve the cryogenic impact property significantly. The electro-pulsing treatment can reduce the barrier of new phase nucleation, improve the nucleation rate of austenite, change the configuration of dislocations, and as a result, the effect of grain strengthening and dislocation strengthening can be achieved. Compared with the welded joints without electro-pulsing treatment, the grain size of the base metal of the single temperature electro-pulsing specimen at 500 ℃ is reduced by 93.3%, the impact absorbed energy at -40 ℃ of the welded joints of optimal combined electro-pulsing treated specimen at the temperature of first 900 ℃ and then 650 ℃ is increased by 200.12%, the impact absorbed energy at -60 ℃ is increased by 146.99%, the product of strength and elongation of the steel is increased by 36.61%.
    Effect of pulse magnetic field aging treatment on microstructure and properties of A356 aluminum alloy
    Zhai Pengfei, Pan Hao, Xing Shuqing, Gong Meina, Liu Yongzhen, Ma Yonglin
    2024, 49(4):  138-145.  doi:10.13251/j.issn.0254-6051.2024.04.022
    Abstract ( 33 )   PDF (4516KB) ( 8 )  
    Effects of pulse magnetic field aging with different frequencies on microstructure and mechanical properties of A356 alloy were investigated by using metallographic microscope (OM), field emission scanning electron microscope (SEM), transmission electron microscope (TEM) and universal testing machine. The results show that compared with 0 Hz aging treatment, the microstructure and mechanical properties of the alloy are improved by pulse magnetic field aging with different frequencies. When the pulse magnetic field frequency is 60 Hz, the tensile strength and yield strength of the alloy reach 358 MPa and 278 MPa, respectively, where the required aging treatment time is 570 min shorter than that of the factory T6 heat treatment process under the premise of meeting the technical requirements of the factory. It is found that after pulse magnetic field aging with different frequencies, the alloy owns different Gibbs free energy and diffusion rate, the size and morphology of the grains, eutectic Si and Si particles are changed, thus the comprehensive properties of the alloy are affected.
    Effect of high temperature deformation on pearlite colony size in high carbon steel wire rods for fine wires
    Guo Dayong, Gao Hang, Pan Yang, Yang Yingqiang, Wang Bingxi, Gong Wenhe
    2024, 49(4):  146-149.  doi:10.13251/j.issn.0254-6051.2024.04.023
    Abstract ( 29 )   PDF (2644KB) ( 17 )  
    Effect of high temperature deformation on the perlite transformation and pearlite colony size was investigated. The results show that high temperature deformation makes both the nucleation and growth rates of pearlite increase, leading to the increase of phase transformation rate from austenite to pearlite. The deformation on austenite also refines the pearlite colony and makes its distribution evenly. The percentage of transformed pearlite is increased from 11% of the specimen without deformation to 32% and 53% of the specimens with 20% and 40% deformations, respectively, when the pearlite transformation time is 3 s. Pearlite colony size is decreased from 53.2 μm of the undeformed specimen to 37.8 μm and 23.1 μm of the specimens with 20% and 40% deformation, standard deviation is also decreased from 29.9 μm of the undeformed specimen to 11.8 μm and 7.9 μm of the deformed specimens. Higher rolling rate can be applied to the industrial production to decrease the pearlite colony size and its standard deviation of the LX80A high carbon steel wire rod in order to improve its drawability.
    Effect of different annealing processes on surface quality of 5182 aluminum alloy sheet
    Sun Ning, Wang Jingtao, Li Tao, Wang Zhidong, Chi Rui, Xu Zhiyuan, Yang Limin, Guo Fengjia
    2024, 49(4):  150-156.  doi:10.13251/j.issn.0254-6051.2024.04.024
    Abstract ( 32 )   PDF (5233KB) ( 30 )  
    Microstructure and tensile properties of 5182 aluminum alloy sheets treated under different annealing processes through anodized coating and tensile testing were systematicly studied. The results show that the longer the annealing time is, the larger the grain size of the sheet becomes, and the unsynchronized deformation of the grain size can lead to a shortened yield plateau. The dislocation density in the matrix can be reduced by increasing the annealing temperature. Water cooling can hinder the diffusion of solute atoms towards dislocations, reduce the interaction between solute atoms and dislocations, which helps eliminate the Lüders band during the sheet stamping process. With the increase of annealing temperature, the tensile strength and yield strength of 5182 aluminum alloy sheet is decreased, and when annealed at the same temperature, the strength of furnace cooled alloy sheet is lower than that of air cooled and water cooled, while the change in elongation is not significant.
    Influence of different solution treatment parameters on grain growth of 2219 aluminum alloy
    Lin Xiyue, Li Xianjun, Wu Xiaolin, Dong Chengzhi, Jia Wei, Liu Wenbin, Xu Bingquan, Yang Jie
    2024, 49(4):  157-161.  doi:10.13251/j.issn.0254-6051.2024.04.025
    Abstract ( 67 )   PDF (3993KB) ( 14 )  
    Grain growth rule of the 2219 aluminum alloy with thickness of 8 mm under different solution treatment parameters was explored, the microstructure evolution was analyzed and the best solution treatment parameters were determined. The 2219 aluminum alloy specimens were heated to different temperatures (525, 535, 545 ℃) and kept for different time (30, 50, 70 min) before water-cooled to room temperature. The grain size of the specimens before and after solution treatment was characterized by using metallographic microscope. The results show that higher solution temperature and longer holding time can lead to more completely solution and larger grain size, which can reach a maximum of 303 μm. However, excessive grain size affects the mechanical properties of the material, resulting in the overall hardness of the material first increases and then decreases, and over-burning occurs. Considering the specimen hardness, the optimal solution treatment parameters for the 2219 aluminum alloy with a thickness of 8 mm is heating to 535 ℃ and holding for 70 min.
    Effect of magnetic field treatment on properties and wear resistance of YG8 cemented carbide
    Wei Liao, Yang Yi
    2024, 49(4):  161-167.  doi:10.13251/j.issn.0254-6051.2024.04.026
    Abstract ( 24 )   PDF (2544KB) ( 7 )  
    Effect of magnetic field treatment on microstructure, mechanical properties and wear resistance of YG8 cemented carbide was studied by means of microstructure observation, mechanical properties test, friction and wear test and machining test, and the machining performance of the magnetic field treated cemented carbide tool was evaluated. The results show that after magnetic field treatment, the fracture toughness of the YG8 cemented carbide specimens are improved, the wear resistance is significantly enhanced, and the friction coefficient is reduced. Meanwhile, the surface of the workpiece machined by the cemented carbide tool with magnetic field treatment is smooth and flat, and the overall machining quality is high. Under the action of pulsed magnetic field, magnetoplastic effect will occur in the material, which provides driving force for dislocation movement, and the dislocations are more prone to generate proliferation and slip, the dislocation density increases, so that the mechanical properties of the material are significantly increased, and the wear resistance is improved.
    Grain size control of extruded 316H austenitic stainless steel large-diameter pipes
    Jia Xiaobin, Qin Ruiting, Tu Mingjin, Li Yuanyuan, Hu Yongping, Zhou Zhongcheng
    2024, 49(4):  168-174.  doi:10.13251/j.issn.0254-6051.2024.04.027
    Abstract ( 27 )   PDF (5287KB) ( 17 )  
    Effects of deformation amount, deformation rate, cooling method and solution treatment temperature on the grain size of 316H austenitic stainless steel were systematically studied, and the engineering trial production of the extruded large-diameter 316H austenitic stainless steel was carried out. The results show that the larger the deformation, the finer the grains. When the extrusion deformation is 80%, the grain size reaches finer than grade 4. Under the same deformation rate, the grain size of the specimens is obviously related to the cooling method, where the grain size increases in turn for the specimens with water-cooling, air-cooling and holding for 3 min then air-cooling. Under the same cooling rate, the higher the deformation rate, the finer the grain size, but with the decrease of cooling rate, the difference in grain size decreases gradually. The effect of solution treatment temperature on the increase of grain size is much greater than that of the solution time. The solution treatment is effective to homogenize the grain size after extrusion, but the grain size grows rapidly if the solution treatment temperature is too high. The solution treatment temperature and time should be controlled within 1050 ℃ and 40 min.
    Effect of stabilizing annealing on microstructure and properties of a new 5××× aluminum alloy
    Sun Jinbao, Wang Shaohua, Liu Hui, Li Guoai, Wang Hailong, Zhang Jingliang, Zhou Zhiyu
    2024, 49(4):  175-182.  doi:10.13251/j.issn.0254-6051.2024.04.028
    Abstract ( 30 )   PDF (4169KB) ( 13 )  
    Effect of stabilizing annealing temperature and time on microstructure and properties of a new 5××× aluminum alloy was investigated by means of SEM, EBSD, TEM, intergranular corrosion mass loss test and tensile properties test. The results show that the static recrystallization of the 5××× aluminum alloy is gradually completed with the increase of stabilizing annealing temperature, showing a dominant role of {001}<100> texture component. The various stabilizing annealing treatments have no significant effect on the tensile properties of the aluminum alloy at room temperature. When the annealing temperature is located within the range of 200-260 ℃, the precipitation and spheroidization of β phase on the grain boundary can be accelerated after holding for 20 min. The continuous distribution of precipitation network seriously deteriorates the intergranular corrosion resistance of the aluminum alloy. In contrast, the mass loss of intergranular corrosion can meet the ASTM G67 requirement of less than 15 mg/cm2 when the stablizing annealing treatment is performed at 270-300 ℃ for 10-60 min. Thus, the optimum stabilization treatment for the aluminum alloy is annealing at 270-300 ℃ and holding for 10-60 min.
    Effect of solution treatment on microstructure and properties of high speed rolled N06625 nickel based alloy wire rod
    Gu Yu, Wang Yan, Li Jidong, Zeng Li, Han Dong
    2024, 49(4):  182-185.  doi:10.13251/j.issn.0254-6051.2024.04.029
    Abstract ( 31 )   PDF (2185KB) ( 25 )  
    Production of N06625 alloy wire rod with large coil weight was realized by using the high-speed wire rolling mill, and the microstructure and properties after solution treatment at different temperatures(1000-1200 ℃) were studied. The results show that the grain size of the high speed rolled N06625 alloy wire rod is extremely small, and the reasonable solution treatment is at 1180-1200 ℃ for 40 min. After solution treatment at 1200 ℃, the strength and hardness of the wire rod are low, and the elongation and reduction of area are excellent, which fully meet the subsequent drawing process. Besides, the microstructure of the wire rod is completely regulated, that is, static recrystallization is completed, where there are only a few small-sized Nb precipitates in the matrix, which will not affect the subsequent cold drawing deformation.
    Effect of solution process on microstructure and dynamic impact behavior of Mg-7.5Gd-3Y-0.5Zr alloy
    Wang Shuliang, Wang Chunguang, Li Aiju, Wang Xuezhao
    2024, 49(4):  186-194.  doi:10.13251/j.issn.0254-6051.2024.04.030
    Abstract ( 26 )   PDF (6432KB) ( 15 )  
    In order to investigate the influence mechanism of the solution treatment on microstructure and impact behaviour of Mg-Gd-Y-Zr alloy, the microstructure of the alloy under different single-stage and two-stage solid solution processes was studied by means of optical microscope(OM), SEM and EDS, and the dynamic impact mechanics of the alloy under optimum single-stage and two-stage solution treatment were tested by using a split Hopkinson press bar(SHPB). The results show that the optimum single-stage solution treatment of the alloy is at 520 ℃ for 6 h, and the optimum two-stage solution treatment is at 350 ℃ for 6 h then at 520 ℃ for 1 h. Compared with single-stage solution treatment, the grain size of the alloy after double-stage solution treatment is significantly reduced, the RE-rich square particle phase composition changes, the Y content increases significantly and the Gd and Y contents are close to each other. The maximum compressive strength of the alloy after the optimum single-stage solution treatment is 503 MPa at a strain rate of 3649 s-1, and the coordinated action of the dynamic precipitated particles and square-shaped RE-rich particles is an important factor in maintaining its excellent impact resistance. The maximum compressive strength of the alloy after the optimum two-stage solution treatment is up to 534 MPa at a strain rate of 4056 s-1, which is significantly higher than that after the single-stage solution treatment mainly due to the reduced grain size and the synergistic effect of the RE-rich particles and dynamic precipitation particles.
    Effects of quenching water temperature and cryogenic treatment on microstructure and mechanical properties of ultra-high strength Al-Zn-Mg-Cu alloy
    Ma Zhifeng, Wang Hailong, Zhao Weiyi, Fu Yilei, Lu Zheng
    2024, 49(4):  195-200.  doi:10.13251/j.issn.0254-6051.2024.04.031
    Abstract ( 33 )   PDF (3145KB) ( 19 )  
    Effects of the quenching water temperature and cryogenic treatment on the subsequent aged microstructure and mechanical properties of Al-Zn-Mg-Cu alloy were investigated. The results show that the addition of cryogenic treatment before aging has little effect on the strength of the Al-Zn-Mg-Cu alloy, but it can enhance the elongation after fracture. Different water temperatures for quenching affects the mechanical properties of the Al-Zn-Mg-Cu alloy, of which the best mechanical properties after the solution treatment and aging can be achieved by room temperature water quenching, as the tensile strength is 720 MPa, the elongation after fracture is 7.70% and the fracture toughness is 32.37 MPa·m1/2. Moreover, after the solution treatment+cryogenic treatment+aging, the elongation after fracture increases to 8.90% and the fracture toughness increases to 36.61 MPa·m1/2. The addition of cryogenic treatment does not change the precipitated phase type of the alloy, which is still η′ phase, but it can increase the number of η′ phase and make its distribution more uniform and dispersed, and increase the inter-spacing of precipitated phase at the grain boundary and make it distributed discontinuously. The cryogenic treatment can stabilize the fracture toughness of the alloy and reduce the effect of temperature difference of the quenching medium on the mechanical properties of the alloy.
    Effect of heat treatment on microstructure and properties of as-forged TC21 titanium alloy
    He Rui, Wang Jie, Yin Hui, Zhai Ruizhi, Xiang Wei, Lü Dongli, Yin Yaoji
    2024, 49(4):  201-208.  doi:10.13251/j.issn.0254-6051.2024.04.032
    Abstract ( 33 )   PDF (6395KB) ( 21 )  
    12 kinds of solution treatment+aging processes were designed to study the microstructure and mechanical properties of as-forged TC21 titanium alloy under different solution treatment(880-920 ℃) and aging temperatures(500-650 ℃). The results show that as the solution treatment temperature rises, there is a reduction in the primary α phase′s volume and dimensions, leading to decreased ductility. At the same solution temperature, the change in aging temperature affects the content and size of the secondary α phase. With the aging temperature increasing, the dispersion degree of the secondary α phase increases, and the yield strength of the titanium alloy increases first and then decreases. When the aging temperature is too high, and reaches 650 ℃ the secondary α phase becomes coarse. Specimen is subjected only to solution treat at 920 ℃ for 2 h, Which exhibites a yield strength (Rp0.2) of 1107.0 MPa and a tensile strength (Rm) of 1238.5 MPa. The addition of subsequent aging treatment significantly enhances the yield and tensile strength. Especially, by solution treatment at 920 ℃ for 2 h followed by aging at 590 ℃ for 4 h, the as-forged TC21 titanium alloy achieves excellent comprehensive mechanical properties, with a yield strength (Rp0.2) of 1237.7 MPa and a tensile strength (Rm) of 1322.0 MPa.
    Effect of heat treatment on high-cycle fatigue properties of ZM51 magnesium alloy
    Zhang Kai, Mu Tong, Cui Wenming, Li Zhutie, Zang Haoliang, Liang Xibing, Wang Jixing, Yue Tianhao
    2024, 49(4):  208-213.  doi:10.13251/j.issn.0254-6051.2024.04.033
    Abstract ( 30 )   PDF (871KB) ( 15 )  
    Fatigue properties of ZM51 magnesium alloy in as-extruded, as-solution-treated, T6 under-aged and T6 peak-aged states were tested with a stress ratio of -1 by the lifting method and the group method, respectively. The fatigue strength (1×107 cycles) and S-N curves of ZM51 magnesium alloy in different heat treatment states were obtained. The effects of different heat treatments on high-cycle fatigue properties of ZM51 magnesium alloy were studied. Meanwhile, the high cycle fatigue fracture mechanism of ZM51 magnesium alloy was revealed by fracture analysis. The test results show that the fatigue strength of ZM51 magnesium alloy decreases significantly from as-extruded 124 MPa to 94 MPa after solution treatment (320 ℃×1 h+380 ℃×3 h). After subsequent T6 aging treatment, the fatigue strength of the alloy increases to 107 MPa in under-aging state (90 ℃×32 h+175 ℃×2 h) and 130 MPa in peak-aging state (90 ℃×32 h+175 ℃×14 h). Fatigue fracture analysis shows that the high cycle fatigue fracture mechanism of ZM51 magnesium alloy is “tensile twinning-detwinning”.
    Hot deformation and heat treatment process of 7050 aluminum alloy forgings for aerospace
    Fan Xi, Sheng Zhiyong, Jiang Ao, Ni Ke, Xiao Yuqing, Zhao Yongxing
    2024, 49(4):  214-219.  doi:10.13251/j.issn.0254-6051.2024.04.034
    Abstract ( 30 )   PDF (2957KB) ( 19 )  
    Effects of aging process and final forging deformation on the microstructure and properties of 7050 aluminum alloy forgings were investigated by means of optical microscope, transmission electron microscope, tensile test at room temperature and electric conductivity tests. The results show that both the tensile strength and yield strength of the 7050 aluminum alloy forgings decrease with the increase of second aging time, but the electrical conductivity and elongation increase. The properties of forgings satisfy the requirements of the new generation 7050 aluminum alloy forgings after the optimal aging process at 120 ℃ for 6 h and 168 ℃ for 12 h. The final pass deformation has a significant effect on the three-dimensional properties of the 7050 aluminum alloy forgings. Under the optimal aging process, the best comprehensive properties can be obtained when the final pass deformation is 45%, and the three-dimensional tensile strength, yield strength and elongation meet the standard requirements.
    Effect of heating temperature on depth of decarburization layer of 45 steel in air atmosphere
    Xu Cheng, Yang Yu, Wang Runqi, Tong Xinru, Ren Junwei
    2024, 49(4):  219-222.  doi:10.13251/j.issn.0254-6051.2024.04.035
    Abstract ( 31 )   PDF (3894KB) ( 24 )  
    Effect of different heating temperatures (700-1300 ℃ for 1 h, heating up along with the furnace and air cooling) under air atmosphere on decarburization depth of 45 steel surface was studied, and the mechanism of decarburization was analyzed. The results show that as the temperature increases, the depth of the decarburization layer on 45 steel surface is increased. When heated at 700 ℃, no decarburization occurs on the 45 steel surface. When heated at 750~800 ℃, it is mainly dominated by completely decarburized structure. When heated in the range of 850~900 ℃, there is a coexistence of completely decarburized structure and partially decarburized structure. When heated at 950 ℃ and above, it is primarily composed of partially decarburized structure.
    NUMERICAL SIMULATION
    Numerical simulation and experimental verification for quenching process of 2A14 aluminum alloy components
    Deng Xiaofeng, Yang Yuchen, Shi Wei
    2024, 49(4):  223-228.  doi:10.13251/j.issn.0254-6051.2024.04.036
    Abstract ( 74 )   PDF (3710KB) ( 8 )  
    In order to predict the residual stress and deformation of 2A14 aluminum alloy after quenching, a material model of the 2A14 aluminum alloy during quenching was established with thermal expansion test, high temperature tensile test and material computation method. Based on the on-line measured temperature change during quenching process and the residual stress value after quenching measured by XRD, the surface heat transfer coefficient of the C-ring specimen during quenching was calculated by inverse heat transfer method, and the changes of the temperature, stress and opening distance of the C-ring during quenching process were simulated and calculated. The simulation results shows that the increase of the opening distance of the C-ring after quenching is 0.1158 mm, and the actual measurement is 0.1657 mm, which show that the calculated results are in good agreement with the measured results.
    Numerical simulation of influence of different quenching oil on microstructure and deformation of 18Cr2Ni2MoVNbA steel after carburizing quenching
    Fan Pengyu, Zhai Pengyuan, Liu Ke, Li Guodong,Wu Yuguang, Li Fengcheng, Zou Wei
    2024, 49(4):  229-236.  doi:10.13251/j.issn.0254-6051.2024.04.037
    Abstract ( 23 )   PDF (5204KB) ( 16 )  
    Heat transfer coefficients of quenching oil LBA 15C and MT355 was calculated by reverse heat transfer through cooling characteristic curve. The variation of microstructure, temperature difference and deformation at different positions of 18Cr2Ni2MoVNbA steel C-type specimens during quenching with two kinds of quenching oils were calculated by finite element method, and the simulation results were verified by microstructure analysis, deformation and hardness measurement after quenching test. The results show that when using the two kinds of quenching oils, the microstructure of the carburized 18Cr2Ni2MoVNbA steel after quenching is mainly martensite, and the martensite content after quenching with quenching oil LBA 15C is slightly higher than that with quenching oil MT355, which is due to the faster cooling rate of quenching oil LBA 15C. After quenching, the notch of C-type specimens is shrinkage deformation, and the thermal stress and deformation of the specimens quenched with quenching oil LBA 15C are larger than that with quenching oil MT355. Considering the microstructure, stress and deformation, MT355 quenching oil should be selected for quenching.
    Numerical simulation and experimental verification on melting behavior of Ni60A alloy coating on titanium alloy by laser cladding
    Gong Yuling, Gong Fei, Chen Lin, Xu Xiaodong, Zhong Yihui, Huang Yunchao
    2024, 49(4):  237-243.  doi:10.13251/j.issn.0254-6051.2024.04.038
    Abstract ( 21 )   PDF (3355KB) ( 10 )  
    In order to accurately predict the geometric morphology and dynamic melting behavior of the clad layer during coaxial powder feeding laser cladding, a multi physical field coupled numerical model for the laser cladding of Ni60A alloy coating on Ti6Al4V alloy surface was proposed by using COMSOL Multiphysics software and verified by single laser cladding test. The results indicate that the deviation rates between simulation results and experimental measurements in the cross-sectional width, height, depth and dilution ratio of the clad layer are -2.63%, 12.19%, 4.55% and -1.94%, respectively, which preliminarily verifies the reliability of its prediction of geometric morphologies. Besides, in order to investigate the melting behavior of the Ni60A alloy coating, the distribution maps of temperature gradient G and solidification rate R in the molten pool were further obtained by the simulation, and combined with SEM observation and characterization, the relationship between grain characteristics and solidification parameters was established. It is found that the types of grains (planar, columnar and equiaxed) are mainly influenced by temperature gradients and undercooling at the solidification interface, while the grain sizes are mainly controlled by the solidification rate.
    Design and implementation of local gradient properties of A286 superalloy thin-walled tube
    Wang Chengmin, Feng Zhiguo, Jiang Yulian, Tao Liang, Mo Ningning
    2024, 49(4):  244-250.  doi:10.13251/j.issn.0254-6051.2024.04.039
    Abstract ( 29 )   PDF (3113KB) ( 15 )  
    Based on the annealing process requirement of thin-walled round tube of A286 superalloy rivet with core-pulling, a local induction heating model with bi-directional coupling of electromagnetic field and temperature field was established to study the distributions of electromagnetic field and temperature field, and then verified by the induction annealing test. The results show that the conducting magnet can effectively control the distribution of the magnetic field lines, and greatly increase the magnetic flux density, then in turn to improve the heating efficiency. The calculated temperature gradient is obvious, and the surface temperature distribution curve is unimodal with the middle high and two sides low, while the hardness distribution curve after annealing is unimodal with the middle low and two sides high, and the length of the low hardness zone is about 3.5 mm. After annealing of the thin-walled tube, the cold working microstructure is retained in the non-annealed zone, while the recrystallization is obvious in the annealed zone.
    SURFACE ENGINEERING
    Effect of PIP nitriding treatment on mechanical properties of 25Cr3Mo3NiNbZr steel
    Long Liwei, Wang Xiaobian, Luo Defu, Guo Xingying, Zeng Huisong, Chen Duanjie
    2024, 49(4):  251-256.  doi:10.13251/j.issn.0254-6051.2024.04.040
    Abstract ( 32 )   PDF (4239KB) ( 8 )  
    Effect of PIP nitriding treatment on microstructure and mechanical properties of 25Cr3Mo3NiNbZr steel was investigated by using XRD, optical microscope, scanning electron microscope, tensile testing machine and impact testing machine. The results show that a nitrided layer with the surface hardness higher than 900 HV10 is formed on the 25Cr3Mo3NiNbZr steel after PIP nitriding treatment, the surface microindentation is free of cracking and collapsing phenomenon, and the brittleness is grade 1. The fracture analysis results show that the nitrided layer region is characterized by cleavage fracture, and the nitrided layer does not fall off during the tensile process, and the bonding strength with the matrix is high. The formation of nitrided layer can play a role in hindering plastic deformation, and there is no significant change in the strength of the 25Cr3Mo3NiNbZr steel after PIP nitriding, but the plasticity and toughness are reduced.
    Fatigue crack propagation properties of industrial pure iron intensified by high energy shot peening
    Liu Rongwei, Huang Zhiguo, Liu Xiangyu, Sun Yangfeng, Wei Yandong, Cui Xihe, Hou Helong, Xu Lindong
    2024, 49(4):  257-263.  doi:10.13251/j.issn.0254-6051.2024.04.041
    Abstract ( 27 )   PDF (4537KB) ( 15 )  
    High-energy shot peening was adopted to form self-nanocrystallization layer on the surface of industrial pure iron, and its effects on fatigue crack propagation rate, microstructure, microhardness and fatigue fracture morphology of the base metal were comparatively analyzed by fatigue crack propagation test. The results show that high-energy shot peening has a significant inhibitory effect on initiation and propagation of the fatigue crack when the stress intensity factor is lower than 50 MPa·m1/2, but it is not obvious for that higher than 50 MPa·m1/2. After high-energy shot peening, the grains on surface structure of the specimen are seriously extruded and fragmented, and the surface hardness is about 40% higher than that of the base metal, while the hardness decreases rapidly with the increase of the depth from surface. The maximum effect depth of high-energy shot peening reaches 3.88×10-4 mm. From the surface to the inside of the shot peening specimen, it can be divided into surface damage zone, nano layer, severe grain deformation zone, grain deformation zone and unaffected zone, and there is no obvious boundary between different zones.
    Progress in laser cladding of cobalt-based alloys and prospects for their application in nuclear field
    Ren Weize, Duan Xuxing, Pei Zeyu, Chen Qing, Zhao Zirui
    2024, 49(4):  264-273.  doi:10.13251/j.issn.0254-6051.2024.04.042
    Abstract ( 33 )   PDF (2993KB) ( 11 )  
    Laser cladding is an advanced surface modification technology with the advantages of small deformation, low dilution rate and high bonding strength between cladding layer and base material. Cobalt-based alloys have excellent wear resistance, corrosion resistance, high temperature resistance and other characteristics. Cobalt-based alloy cladding prepared by laser cladding technology can improve the working performance and service life of parts in special service environments (high temperature, high pressure, strong radiation). In addition, the laser cladding cobalt-based alloy technology has been highly concerned by experts and scholars at home and abroad, and widely used in nuclear industry, rail transportation, hydropower and other fields. The present paper analyzes the current research status of the laser cladding cobalt-based alloy technology at home and abroad, and summarizes the research results on the cobalt-based alloy material system, process parameters, performance research and industrial applications. Finally, an outlook for the application of laser cladding cobalt-based alloy technology in the nuclear field is given.
    Laser surface quenching and nitriding composite treatment of H13 steel wear-resistant guide rail for TDO
    Lin Chunxu
    2024, 49(4):  274-278.  doi:10.13251/j.issn.0254-6051.2024.04.043
    Abstract ( 27 )   PDF (2029KB) ( 16 )  
    In order to improve the service life of H13 steel wear-resistant guide rail of the TDO, the guide rail with a core hardness of about 300 HV0.3 was treated by laser surface quenching, gas nitriding, laser surface quenching+gas nitriding composite treatment process respectively for surface strengthening, and then the wear resistance was compared and analyzed based on surface hardness, hardening layer depth and hardness gradient. The results show that the gas nitriding can significantly improve the surface hardness (>980 HV0.3), but the depth of the hardened layer is shallow (only about 0.27 mm). The laser surface quenching increases the depth of the hardened layer by several times (up to about 0.7 mm), but the surface hardness is lower than that after the gas nitriding (up to 764 HV0.3). By the laser surface quenching (P=2500 W, v=4 mm/s) followed by gas nitriding (at 540 ℃ for 25 h) composite treatment, the advantages of both the processes can be combined to achieve higher surface hardness (>980 HV0.3) and increase the hardening layer depth (up to 0.61-0.67 mm), and effectively improve the wear resistance of the guide rail.
    Effect of WC content on microstructure and hardness of WC-Ni60 spray welding coating
    Zhao Hulin, Gou Zanghong, Yuan Yongfeng, Cao Jing, Zhao Xin
    2024, 49(4):  278-283.  doi:10.13251/j.issn.0254-6051.2024.04.044
    Abstract ( 26 )   PDF (4889KB) ( 5 )  
    WC-Ni60 spray welding coatings with different WC contents (10%, 20%, 30%, 40% and 50%) were prepared on A3 steel plate by oxyacetylene flame spray welding process. Through comparative analysis, the effect of WC content on the microstructure and hardness of the spray welding layer was studied. The results show that after spray welding, a “white bright band” eutectic structure forms at the junction of the WC-Ni60 alloy coating with the A3 steel plate matrix, and the metallurgical bonding is good. With the increase of WC content, WC particles in the microstructure of the spray welding coating gradually increase, the microhardness is also higher and reaches more than 2 times of that of the base material. However, when the WC content exceeds 30%, pores and other defects are easy to appear in the microstructure.
    TEACHING AND PRACTICE
    Content reformation of the course “Principles and Technologies of Heat Treatment” based on Emerging Engineering Edusation
    Xiong Zhiping, Wang Yingchun, Cheng Xingwang
    2024, 49(4):  284-287.  doi:10.13251/j.issn.0254-6051.2024.04.045
    Abstract ( 26 )   PDF (965KB) ( 13 )  
    Principles and Technologies of Heat Treatment” is not only a core course in the field of metals but also a course closely integrated with engineering practice. This course has been using the syllabus from the last century and as a result, the teaching content is obsolete. Additionally, because the course is “theoretical, metaphysical, comprehensive and practical”, it is difficult for students to master the contents and to solve heat treatment issues in practice. Based on the requirements for talent training in Emerging Engineering Edusation, the course content needs to be systematically reformed. Firstly, the core knowledge should be extracted, which is the principle of solid-state phase transformation; additionally, its teaching should be deepen in order to improve the theoretical level of students. Secondly, the traditional heat treatment processes of steels should be simplified, making students master the heat treatment processes more systematically. Finally, the newly developed heat treatment processes, as well as the phase transformation and heat treatment process of other important metals, should be integrated. This can further help students deeply understand the principle of solid-state phase transformation. Importantly, students′ innovative thinking is cultivated, so that they have the ability to solve heat treatment problems.
    Discussion on the teaching of “Principles and Technologies of Heat Treatment” under background of engineering education professional certification
    Zhang Jianping, Huang Jun, Xu Jilin
    2024, 49(4):  288-292.  doi:10.13251/j.issn.0254-6051.2024.04.046
    Abstract ( 28 )   PDF (1434KB) ( 9 )  
    With the increasingly close scientific and cultural exchanges in the world, the ability of engineering and technical personnel is also put forward higher requirements. Accompanied with the tendency of the day, the professional certification of engineering education points out the direction for the training of engineering and technical personnel in our country. Based on the core concept of engineering education certification, the teaching of “Principles and Technologies of Heat Treatment” were discussed, which aimed at cultivating students ability. In the analysis of curriculum objectives, learning situation and curriculum content, the comprehensive teaching methods including analogy, discussion, case study, inquiry and flipped classroom were explored, and certain teaching results were achieved.
    FAILURE ANALYSIS
    Analysis on crack causes of 30CrMnSiA steel ring support
    Dong Na, Xu Zhoujue, Li Xiangjun, Zhou Wufeng, Chen Qifang, Tan Ruiqi, Yang Xiyang
    2024, 49(4):  293-296.  doi:10.13251/j.issn.0254-6051.2024.04.047
    Abstract ( 42 )   PDF (3347KB) ( 52 )  
    After quenched-tempered heat treatment, cracks were found in the ear pieces of an aircraft part of frame ring made of 30CrMnSiA steel plate. Comprehensive analysis of the cracked frame ring and raw material were carried out through macro and micro morphology examination, spectrum chemical composition analysis and mechanical properties test. The results show that the crack cause of the frame ring is a problem of raw material quality, due to insufficient annealing of raw materials, there is serious segregation, resulting in high local hardness and eventually quenching cracks.
    Fracture cause analysis of a 50CrVA spring steel part
    Cui Jingbo, Wang Lingbo, Guo Fei, Lu Zhenguo
    2024, 49(4):  296-299.  doi:10.13251/j.issn.0254-6051.2024.04.048
    Abstract ( 38 )   PDF (3209KB) ( 15 )  
    Fracture cause of a 50CrVA spring steel part was analyzed by means of metallographic microscope, scanning electron microscope and analyzer of oxygen, nitrogen and hydrogen. The results show that the fracture of the 50CrVA spring steel occurs at the stress concentration position in the right corner in type of hydrogen embrittlement produced due to incomplete hydrogen removal treatment after galvanizing. Finally, the improvement measures are proposed, i.e., the blunted blanking die should be timely replaced, and the time of the hydrogen removal treatment should be increased.
    PRACTICE AND EXPERIENCE
    Application of water-based metal cleaner in heat treatment of chain parts
    Dai Yujie, Li Cunzhi
    2024, 49(4):  300-302.  doi:10.13251/j.issn.0254-6051.2024.04.049
    Abstract ( 27 )   PDF (1324KB) ( 23 )  
    Composition and cleaning mechanism of water-based metal cleaner were introduced, the causes of the problems existing in daily use were analyzed, and the configuration steps of water-based metal cleaner working fluid, precautions for daily maintenance and how to replace the working fluid were described in detail. The water-based metal cleaner can solve various problems caused by poor cleaning effect for chain parts at present, and it is energy-saving, efficient and environmentally friendly.